Automatic Wire Laying Transformer Coil Winding Machine ZPX1000
Product Overview
The Automatic Coil Winding Machine ZPX1000 is a high-precision wire winding machine designed for
manufacturing transformer coils, electrical coils, and other similar winding
products. It is specially developed for automatic winding of copper wire and aluminum wire with excellent accuracy and efficiency. Equipped with a powerful winding motor, servo-driven wire laying
system, PLC control system, and HMI touch screen interface, this
automatic transformer coil winding machine can complete wire
winding and automatic wire arrangement processes with high
precision. The servo-controlled wire guide ensures accurate wire positioning
during winding, creating evenly arranged coils with consistent
quality. With features such as soft starting, smooth operation,
high torque output, and easy operation, the ZPX1000 wire winder is
an ideal choice for transformer manufacturers requiring reliable
and automated coil production equipment.
Key Features and Advantages
Automatic Wire Laying System
The transformer coil winding machine ZPX1000 is equipped with a
servo motor-driven wire guide system, which automatically controls
wire positioning during the winding process. This automatic laying function ensures:
- Uniform wire arrangement
- Accurate winding pitch
- Improved coil quality
- Reduced manual operation requirements
PLC and HMI Intelligent Control
The machine adopts an advanced PLC control system combined with a
user-friendly HMI touch screen.
Operators can easily set and monitor:
- Winding speed
- Winding turns
- Wire laying position
- Production parameters
The intelligent control system improves operation efficiency and
ensures stable production performance.
High Torque and Stable Winding Performance
The powerful winding drive system provides large torque output,
allowing the machine to handle different copper and aluminum wire
specifications.
The soft-start function and smooth acceleration reduce mechanical
impact and help maintain stable wire tension during the entire
winding process
Wide Application Range
The ZPX1000 automatic wire winding machine is suitable for winding:
- Copper wire coils
- Aluminum wire coils
- Transformer coils
- Other customized winding products
It is widely used in transformer manufacturing plants and
electrical equipment industries.
Technical Specifications
The following specifications represent the standard configuration
of the Automatic Transformer Coil Winding Machine ZPX1000. Customized designs are available according to different coil
sizes, wire specifications, and production requirements.
| Parameter | Specification |
|---|
| Model | ZPX1000 |
| Application | Transformer Coil Winding |
| Winding Material | Copper Wire / Aluminum Wire |
| Winding Shaft Center Height | 900 mm |
| Winding Shaft Size | 40 × 40mm |
| Maximum Winding Width | 1000 mm |
| Winding Motor Power | 5.5 kW |
| Winding Speed | 0–160 rpm |
| Maximum Flat Wire Size | 5 × 12 mm |
| Round Wire Diameter | Φ0.3–Φ5.0 mm |
| Maximum Coil Outer Diameter | Φ800 mm |
| Maximum Coil Capacity | 800 kg |
| Minimum Spread Pitch | 0.01 mm |
| Counting System | 5-digit Digital Counter |
| Counting Range | 0–9999.9 Turns |
| Control System | PLC + HMI Touch Screen |
Applications
The Automatic Wire Winding Machine ZPX1000 is mainly used for manufacturing:
- Power transformer coils
- Distribution transformer coils
- Dry-type transformer coils
- Electrical winding components
- Copper and aluminum conductor coils
It is suitable for transformer manufacturers looking for an
automatic, accurate, and efficient coil winding solution.
Working Principle
The automatic transformer coil winding machine ZPX1000 works by
rotating the winding shaft while the servo-controlled wire guide
moves according to preset parameters. During operation, copper or aluminum wire is automatically fed and
precisely positioned onto the coil former. The PLC control system
coordinates the winding motor and wire laying system to ensure
accurate winding turns, uniform coil layers, and stable production
quality. The automatic wire laying function significantly improves winding
efficiency compared with traditional manual wire arrangement
methods.
Why Choose ZPX1000 Automatic Coil Winding Machine?
- Fully automatic wire winding and wire laying system
- Designed for transformer coil manufacturing
- Suitable for copper wire and aluminum wire
- High precision servo wire guide control
- PLC + HMI intelligent operation system
- Smooth starting and stable running performance
- Strong torque output for industrial applications
- Maximum coil capacity up to 800kg
- Customizable according to customer requirements
FAQ
Q1: What materials can the ZPX1000 coil winding machine process?
A: The machine is designed for winding both copper wire and aluminum
wire used in transformer coils and other electrical products.
Q2: Does this machine automatically arrange the wire during
winding?
A: Yes. The coil winding machine ZPX1000 uses a servo motor-driven
wire guide system to automatically lay and position the wire during
the winding process.
Q3: What is the maximum wire size supported by this machine?
A: It can wind round wire from Φ0.3mm to Φ5.0mm and flat wire up to
5×12mm.
Q4: Is the machine easy to operate?
A: Yes. The PLC control system and HMI touch screen provide simple
parameter setting and convenient operation.
Q5: Can the machine be customized?
A: Yes. We can customize the winding width, shaft size, capacity,
voltage, and other specifications according to customer
requirements.
