2-Color Automatic Servo Screen Printing Machine For Plastic Bottles
Product Overview
This model is a 2-color automatic servo screen printing machine,
specially designed for cylindrical, square, and special-shaped
products. For printing inks, you can choose high-temperature
ordinary ink, UV ink, or LED ink, which is widely applicable to
various product printing needs.
Core Advantages
Adopting high-precision servo turntable or splitter transmission,
it is equipped with a full servo control system. The fixture
realizes servo rotation, and the pre-positioning and printing
position are controlled by servo data. When printing bottles of
different shapes, no gears are needed, which greatly improves the
flexibility of the equipment. It can be equipped with a visual
positioning system and a mechanical positioning structure,
featuring fast printing speed, stable and reliable quality, and
convenient and quick debugging.
Equipment Structure & Components
Main Transmission Process
Feeding Conveyor Belt → 90° Servo Feeding → Flame Treatment →
Three-Axis Servo Printing Head Structure → Printing Head → Screen
Servo → UV Curing → 90° Servo Blanking
Key Components
10-inch WEIMVIEW network-type touch screen. (Optional: Install an
app on iPad as the machine's control screen)
BECKHOFF (Germany) machine controller.
ABB servo or Inovance servo.
Driven by high-precision servo turntable (GOIZPER) or splitter.
The three axes of the printing mechanism are equipped with servo
motors combined with ball screws.
The ink scraping and ink returning mechanism consists of precision
sliders and screws (for smoother operation).
The 12-axis tube seat is controlled and operated by an absolute
value servo motor.
The main drive is controlled by bus-type servo.
The product loading and unloading mechanism is driven by servo for
smoother and more accurate operation.
The ball screws and guide rails of this machine all adopt the
Japanese THK brand, featuring higher precision and longer service
life.
Pneumatic components: SMC and AIRTAC. The machine can be equipped
with an independent vacuum system to ensure independent vacuum
degree for products that need vacuum suction.
Fixture rotation is controlled by a servo motor.
Automatic loading and unloading (servo motor drive). The main
structure of the machine is more reasonably designed for stable and
efficient production.
Electrostatic dust removal and flame treatment functions.
UV curing or LEDUV (customer optional).
Optional CCD vision for pattern positioning detection to realize
multi-color overprinting.
Optional CCD vision for finished product photography.
Operational Principle
Operators place the products on the conveyor belt.
The feeding manipulator grabs the bottles from the feeding conveyor
belt, automatically flips them 90 degrees, and places them into the
screen printing fixtures.
The screen printing fixtures adopt front and rear full clamping to
ensure accurate positioning, without shaking or displacement during
the screen printing process.
The turntable drive mainly adopts the high-precision servo
turntable (GOIZPER) from Spain, which accurately indexes and
distributes the movement sequence of each mechanism at the same
time, making the machine operate more efficiently and safely.
During the screen printing process, the lateral speed of the screen
printing plate matches the circular movement speed of the bottle to
ensure that the screen printing pattern is free of stretching and
shrinkage.
For bottles of different diameter series, parameters can be
directly input for quick adjustment.
Before the screen printing station, surface treatment is performed
by high-pressure electrostatic dust removal with a vacuum suction
system to ensure the stability of printing quality and reduce
printing defects caused by dust.
The screen printing mechanism and the printing knife mechanism are
driven by precision cylinders to ensure printing quality.
UV or LED system is optional according to customer needs.
Manual operation: Place products on the feeding conveyor belt → the
manipulator clamps the products into the fixture → turntable
rotation → electrostatic treatment → flame treatment → printing →
LED or UV surface drying ink → printing → LED or UV surface drying
ink → the manipulator takes the products and places them on the
blanking conveyor belt → manually takes them out from the conveyor
belt.
Technical Parameters
| Item | Specification |
|---|
| Print Color | 2 Color silk printing |
| Monocycle | Yes |
| Continuous Mode | Yes |
| Project Count | Yes |
| Printing Speed Adjustment | Yes |
| Each Part of the Delay | Yes |
| Printing Speed | 2000-2700pcs/hour (subject to actual pattern) |
| Maximum Printed Area | Max Diameter of 100mm, height of 280mm |
| Scraper Left and Right Itinerary | 355mm |
| Scraper, Return to the Oil Knife Up and Down Travel | Cylinder control 20mm, adjustable wire rod stroke 50mm |
| Main Motor Drive | Servo motor |
| Control System | BECKHOFF (Germany) |
| Control-Circuit Voltage | 24VDC |
| Supply Voltage | 380V~50HZ |
| Total Power | 25KW |
| Gas Source Requirements | 5~6BAR |
About us
Dongguan Hao'an Printing Machinery Co., Ltd. is a professional
manufacturer of automated printing equipment, established in 2016.
Its products include silk screen printing machines, transfer
printing machines, stamping machines, and peripheral equipment,
which can meet printing requirements of various shapes and
materials. It is widely used in various fields and industries such
as cosmetics, daily necessities, food, medical supplies, and
automotive accessories. The machinery and equipment are exported to
multiple countries and regions suchs as Europe, the United States,
South Korea, the Middle East, South Africa, Mexico, etc., and are
highly trusted by domestic and foreign customers.
We always adhere to the five core concepts of "efficiency,
excellence, energy conservation, integrity, and win-win", and are
committed to providing customers with suitable and excellent
technical solutions. Haoan has a strong professional technology
research and development team that can customize the most suitable
machinery and equipment according to the different requirements of
customers, and will continue to innovate to make products
intelligent and efficient. The company not only provides excellent
machinery and equipment, but also provides professional technical
training and supporting services, truly achieving what customers
want and reach.
FAQ
- Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
- Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional
engineer training
- Q. How will you help us resolve after-sales repair issues if the
machine malfunctions? A.In case of machine malfunction, we will provide video and email
communication, and on-site service is available if necessary
- Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported
environmentally friendly inks
- Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications