Product Background:
As a kind of clothing accessories, buttons not only act as
connectors in clothing, but also play the role of embellishment and
decoration. Resin buttons made of polyester are expensive and
suitable for high-end clothing; various metals The buttons are
light in weight and not easy to change color, and can also stamp
patterns and logos of clothing manufacturers; shell buttons are
elegant in texture and bright in color, and have always been
popular with consumers; Buttons, which can give garments ethnic
style and craftsmanship value, although buttons vary in quality
Inspection principle:
The materials are arranged by vibrating plate, Linear vibration and
non-destructive conveying, and the capacitance is stably and
orderly transferred to the specific inspection station, and then
the high-pixel sample image captured by the industrial camera is
transferred to the image processing software. After the system
analyzes and processes, it judges good and defective products, and
controls the corresponding pneumatic components to eliminate the
defective products, and finally collects qualified products.
Inspection principle&details
The inspection machine adopts multiple sets of high-pixel
industrial cameras and high-performance stroboscopic light sources
to carry out omni-directional visual inspections for product
appearance defects. The equipment can realize 7*24 hours of
all-weather operation, and it can be online automatically.
Eliminate substandard products.
The whole set of inspection equipment includes mechanical, visual
electronic hardware and inspection system software. The entrance
and exit of the equipment are reserved for docking positions to
facilitate on-site operations.
| (1) Check the sample against the sample to see if the color and
model are consistent with the sample; |
| (2) Whether the surface of the button has nicks, cracks, unevenness
and obvious scratches; |
| (3) There are no car cracks and bubbles on the face and back, no
rotten edges and uneven thickness; |
| (4) The pattern should have no obvious deformation, no white eyes
and white circles; |
| (5) The buttonholes should be smooth and unobstructed; the needle
holes should not be worn or broken, and should be symmetrical and
without large eyes; |
| (6) After electroplating or other processing, the effect should be
uniform. |
Software Inspection&system configuration
The software is the master control platform of the equipment, and
its specific functions are as follows:
- Enabling and disabling the system detection function.
- Adjustment of the parameters and accuracy of detection indicators.
- Template sampling and storage, sample detection information storage
and recall.
- Camera calibration
- Display system real-time production information (qualified rate,
total output, speed, etc.). Browse, export and store historical
production information.
- l Perform authority management according to the login account (for
example, general operating users are prohibited from using
parameter adjustment permissions)
- Operation and adjustment of the mechanical parts of the system
(such as: air valve jet time adjustment, camera trigger time
adjustment)
- Additional functions added due to customer needs
| Specifications | Remarks |
| industrial camera | HIKVISION | China |
| Flat lens | AZURE | China |
| Stroboscopic flash source | OSRAM | USA |
| Optical sensor | SICK | Germany |
| Servo driver | DELTA B3 | Taiwan, China |
| Servo motor | DELTA B3 | Taiwan, China |
| Motion Controller | DELTA DVP-50MC | Taiwan, China |
| High-speed solenoid valve | SMC | Japan |
| High-speed cylinder | SMC | Japan |
| Industrial power supply | MEAN WELL | Taiwan, China |
| Circuit trigger board | KEY-PC-2.1 | China |
Industrial computer | Adlink B45 | Taiwan, China |
| HD touch screen | AOC | Taiwan, China |
