On-line AOI Inspection Machine and SPI System in SMT
line,SMTfly-S810 Feature:
- Vector analysis algorithm, integrated variety of software
algorithms to achieve the best inspection capability;
- The entire PCB match capability can detect extra parts at any
location;
- Germany imported 5.0 MP industry cameras;
- The mew light source design, effectively eliminated the NG parts;
- Offline programming;
- Import control system to ensure high-precision equipment operation;
- The equipment can communicate directly with the NG buffer device
and other equipment through the communicate protocol;
- Central server mode that gathers information from all the test
machines to facilitate the integrated management of production,
multiple machines need only one operator.
Various vector image algorithms to get the best inspection
capability
The vector image algorithms include logic operation ,distance of
luminance boundary, chip tracing,OCR/OCB Luminance/color template
matching, color distance, color distance, color extraction
(RGB&HSV),VALUE-range of luminance offset of luminance, the
minimum variation span of luminace,etc…More than 30 Kinds of the
most advanced algorithms
Germany imported 5.0 MP Industry cameras
Wight a high-color reproduction, collocation a
high-resolutiontelecentric lens, high NG identification, provide
high-definition image output the AOI
Control system
All major components are used internationally renowned brands, in
the premise of ensuring the stability and accuracy of the movement
equipment with high service life and low failure rate.
The entire PCB match capability can detect extra part at any
location
The entire PCB match function
High frame rate industrial cameras with telocentric lens
High-speed dynamic image acquisition can acquire hundreds of images
per second, combined with the software entire board matching
algorithm, can be used detect extra parts,foreign matter, scratches
and other information on the PCB
Multi machines one operator, intelligent communication
Central server mode that gathers information from all the test
machines to facilitate the integrated management of production,
multiple machines need only one operator
On-line AOI Inspection Machine and SPI System in SMT line
Specification:
| Category | Item | SMTfly-810 |
| Recognition system | Inspection | The vector image algorithms include logic operation, distance of
luminance boundary, chip tracing,OCR/OCV luminance/color template
matching, color distance, color extraction (RGB&HSV)Value-range
of luminance, offset of luminance, the minimum variation span of
luminace,etc….more than 30 kinds of the most advanced algorithms |
| Camera | Distal high speed CCD 5m pixel camera,20um(12um,15um,10um for
option) |
| Lens | High-resolutiontelecentric Lens |
| Lamp-house | Rings RGB led lamp-house |
| FOV | 40.95*40.95mm(20um)30.68*30.68(15um) |
| 0201 Chip | <7.6m |
| Per-image Time | <240ms(15um) |
| Paste Printing Time | Missing,shift,skewed,tombstone,billboard,overturned,reversed
polarity,wrong,damaged |
| Component Defects | Overflow,insufficeient,short solder,stain |
| Solder Defected | Overflow,insufficient,short solder, solder void
|
| Wave Soldering Inspect | 01005&0.3mm pitch()15um |
| Mechanism System | PCB Conveyor | Left to right ,PCB fixing:bottom-up,PCB warp correction ,Automatic
PCB loading and unloading ,Adjustable clearance,Conforming SMEMA
standard,Orbit clearance: 900±20mm |
| PCB size | 50×70mm-400×330mm |
| PCB thickness | 0.5mm – 3.0mm |
| PCB warp Tolerance | <2mm |
| Component Clearance | TOP≤25mm, BOT≤25mm |
| Driver | AC server, camera moves in the directions of X/Y |
| Positioning accuracy | <10um |
| Moving Speed | 500mm/s |
On-line AOI Inspection Machine and SPI System in SMT line Control
system:
