Multiple Algorithm Synthetically Automatic Optical Inspection
System,SMTfly-486
Easy to operate and multiple-function AOI
Different AOI model can be placed at several quality controlling
points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality
after reflow soldering,
and DIP after wave soldering
1. Super high-pixels photography system ensures lowest lowest
inspection judgment
Simple Weigh-win imaging Difference Model technology (WIDM) can
lessen the study time while programming;
Unique inspection shift of 2 sides of board (components top and
bottom),auto software origin emendation;
Applied for mark point emendation for duplicated boards &bar
code database and PCB bad mark recognition;
Creative OCR (Optical Character Recognition) function extends the
area of AOI algorithm improves the judgment of misplacement;Share data among AOI internal network.
2. Intelligent color analysis technology
Using color extract and Analysis Technology (CPAT) can extract the
object shape more correctly and gain highly precision of the
inspection;
The application of multiple-marks and multiple-boards can be more
adapted the demands of the production tests and give you many scene
applications.
3. Bar code Reading
More simplified weight debugging function, so that programming
without learning or less learning;
Original positive and negative automatic identification, as well as
automatic origin correction, opened a new era of off-line AOI
automation.
4. Components free combination
Many algorithms applications and combination with enhance the pass
rate reduce the rate of misjudging greatly;
The components can combined freely make the template replace more
easy and programming more quickly.
PCB Industrial Solution SMT AOI Machine with Offline AOI Inspection
Machine,SMTfly-486
Technical Parameters:
Category
| Item |
| Specification
|
Recognition System | Inspection | using multiple algorithms synthetically such as WIDM,Color Image
contrast technology,Color extracting
technology,similarity,binarization algorithm,OCR/OCV,shot test and
so on.
|
Camera | High-speed color camera: Resolution 12 um |
Lamp-house | Ring RGB LED lamp-house |
Image Processing Speed | 0201 Chip | <7ms |
Per-image time | <120ms |
Inspection items | Paste Printing defects | Misaligned, overflow, insufficient, pasting open, stain |
Component defects | Missing,misaligned,skewed,tombstone, billboard,overturned,reversed
polarity,wrong, damaged |
Solder defects | Overflow, insufficient, short solder, stain |
Anti static measures | Anti static electric outlet, anti static wreath |
Mechanism System | PCB Size | 25*25mm - 330*480mm,can make bigger size according to clients’
demands |
PCB Thickness | 0.5mm-2.5mm |
PCB Warp Tolerance | <2mm |
Component Clearance | Top≤25mm,Bottom≤50mm |
Minimum Space Parts | 0201 Chip |
X Y Platform | Driver | AC Server |
Orientation | <15μm |
Soft System | Operation system | Microsoft Windows XP Professional |
Controlling & Recognizing | Characteristics | Comprehensive application of various algorithms; Components
standards set specific and targeted, low false positive; support
the camera bar code recognition, automatic jump shield test |
Operation | Graphic programming,take along with chip library and get a
inspection frame according with chip shape,accurate position,micron
adjust, and easy programming |
Mark | Mark Numbers | 2marks can be chosen,panelize multiple-mark function |
Recognizing Speed | 0.5 S/PCS |
Controlling | Computer | Industrial computer CPU:Intel dual-core,MEMORY:2G,HARDDISK:500G |
Display | 19 inch TFT(Option 22inch TFT) |
others | Machine Dimensions | 860mm*960mm*1250mm |
Weight | 450Kg |
Power Supply | AC220V±10%, single phase 5A 50/60HZ, power consumption 600W, along
with a unbreak power supply of UPS |
