Two-Layer Hot Plate-600T Pressure Rubber Compression Moulding Press
Used For Producing Rubber Shock Absorbers And Shock Absorbers
Machine Introduction
1.The rubber shock absorber vulcanizer is an important equipment
used in the production and manufacturing process of rubber shock
absorbers.
Its main working principle is to induce the rubber to undergo
vulcanization reaction under a certain time control by applying
heat and pressure to the rubber material. Vulcanization can change
the molecular structure of rubber, transforming it from the
original linear structure to a mesh structure, thereby greatly
improving the physical properties of rubber, such as strength,
elasticity, wear resistance and aging resistance, so that the
rubber shock absorber can better play the role of shock absorption
and buffering.
2.From the structural point of view, it generally includes a
heating system that can accurately provide and control the
temperature required for vulcanization; a pressure system that can
apply appropriate pressure to the rubber product in the mold; and a
mold part, whose shape is customized according to the design
specifications of the rubber shock absorber to shape a qualified
product appearance; in addition, it is equipped with a control
system for accurately setting and adjusting key parameters such as
temperature, pressure, time, etc. during the vulcanization process
to ensure the stability and reliability of the vulcanization
quality.
3.There are many types of rubber shock absorber vulcanizers, such
as the flat vulcanizer, which has a relatively simple structure and
is suitable for the vulcanization of shock absorbers with a
relatively regular shape; and the injection vulcanizer, which can
more accurately inject rubber raw materials into the mold, has high
production efficiency and product quality, and is especially
suitable for the production of some rubber shock absorbers with
complex structures and high precision requirements. In the mass
production of rubber shock absorbers, it is one of the key
equipment to ensure product performance and quality.
Main Parameter:
| Parameter/model | XLB-1250X1250X1 | XLB-
1300×2000X1 | XLB-
1200×2500×1 | XLB
1500×2000×1 | XLB
2000×3000×1 |
| Total Pressure(MN) | 3.15 | 5.6 | 7.5 | 10 | 18 |
| Plate Size(mm) | 1250X1250 | 1300×2000 | 1200×2500 | 1500×2500 | 2000×3000 |
| Daylight(mm) | 400 | 400 | 400 | 400 | 400 |
| Daylight Qty | 1 | 1 | 1 | 1 | 1 |
| Piston Stroke(mm) | 400 | 400 | 400 | 400 | 400 |
| Unit Area Pressure(Mpa) | 2.2 | 2.15 | 2.5 | 3.3 | 3 |
| Main Motor Power(KW) | 5.5 | 8 | 9.5 | 11 | 26 |
| Overall Dimension(mm) | 1500X1600X2000 | 2000×1860×2500 | 2560×1700×2780 | 2810×1550×3325 | 2900×3200×2860 |
| Weight(KG) | 11000 | 17000 | 20000 | 24000 | 66000
|
Flat plate vulcanizer technical parameters
1. The electric heating tube of the electric heating flat plate
vulcanizer is mainly used for heating the vulcanizer template. It
is made of stainless steel tube or ordinary iron tube, and is
divided into single-head and double-head tubes. In view of the high
surface temperature of the tube when the product is in working
state, and the requirements of thermal insulation and leakage
current, the internal design uses high-temperature magnesium oxide
powder and anti-oxidation heating wire. If necessary, you can
consult the Jingangwan technical department to select
high-temperature resistant stainless steel tubes, fully consider
the installation and use environment, and use special treatment for
component sealing requirements to meet customers' requirements for
the safety and life of equipment heating components.
2. The technical parameters of the flat plate vulcanizer electric
heating pipe are mainly: the working voltage of the single-head
heating pipe of the vulcanizer is 220 (V) or 380 (V), the power
used is made according to the use temperature of the template, the
common pipe diameters are 14mm, 16mm, 18mm, etc., the material can
be selected from SUS304 seamless pipe, the vulcanization use
condition is template heating, the surface is polished and
blackened, the sealing is glass sealing, epoxy resin, glue, and the
electrical performance is long-term insulation value greater than
50MΩ, leakage current is less than 0.5mA.
3. The main technical requirements of the flat plate vulcanizer:
the use temperature is usually 180-200℃℃, the surface load of the
conventional electric heating pipe is 3-7W/square centimeter, the
surface temperature of the flat plate vulcanizer template is
uniform, the template hole spacing is reasonably arranged, so that
the temperature difference of the hot plate surface is controlled
within the minimum range, and the convenience of installation and
use of the electric heating pipe is considered, and the star
connection method is generally adopted.
4. The flat plate vulcanizer electric heating pipe is an electric
heating element specially designed for electric heating flat plate
vulcanizer. The flat plate vulcanizer is the main vulcanizing
equipment for rubber products. The temperature difference on the
hot plate surface is the main performance indicator of the flat
plate vulcanizer. There are two main reasons for the large
temperature difference on the hot plate surface:
I. The influence of the external environment temperature
II. The spacing arrangement design of the electric heating tube,
please consult 4000860537. Therefore, the key to solving the
problem of temperature difference on the hot plate surface of the
electric heating flat plate vulcanizer is to find the relationship
between the minimum temperature difference and the spacing
arrangement of the electric heating tubes.
