AL6061 AL6063 Lathe Machining Parts Custom CNC Machning Mechanical
machine parts
Advantages of lathe machining processes:
1. High Precision: Lathes can produce extremely precise parts with
tight tolerances, which is especially beneficial for applications
where accuracy is critical.
2. Versatility: Lathes can perform multiple types of machining
operations, such as turning, facing, threading, grooving, drilling,
and knurling, all on a single machine.
3. Smooth Surface Finish: Lathe machining provides excellent
surface finishes, which reduces the need for further finishing
processes like grinding or polishing.
4. Speed and Efficiency: Lathes can operate at high speeds, making
the production of parts fast and efficient, especially in automated
CNC setups.
5. Consistency in Mass Production: Once a lathe is set up, it can
produce large quantities of identical parts with high consistency,
making it ideal for batch production.
6. Minimal Setup Time: Lathes generally have shorter setup times
compared to other machining methods, allowing for quicker job
changes and faster production cycles.
7. Reduced Material Waste: Lathes cut material efficiently with
minimal waste, especially when turning cylindrical objects from bar
stock or raw material.
8. Ability to Machine Hard Materials: Lathes can work with a wide
range of materials, including hard metals like steel, titanium, and
alloys, making them suitable for demanding applications.
9. Cost-Effective for Simple Parts: For straightforward or
cylindrical components, lathe machining is often more economical
than more complex machining methods like milling or grinding.
10. Automation and Programmability: CNC lathes offer full
automation and programmable control, allowing for complex and
repetitive tasks to be performed without constant operator
intervention, improving efficiency and reducing human error.
Applications:
I. Characteristics of Aluminum
1. Lightweight**: Aluminum has a density of only 2.7 g/cm³, about
one-third that of steel, making it ideal for products that require
weight reduction.
2. Corrosion Resistance: It has excellent oxidation resistance.
When exposed to air, a thin layer of aluminum oxide forms on the
surface, providing protection against corrosion.
3. Electrical and Thermal Conductivity: While not as conductive as
copper, aluminum still offers good electrical and thermal
conductivity and is preferred in many applications due to its
lightweight.
4. Recyclability: Aluminum is 100% recyclable and retains its
properties during the recycling process, making it valuable from
both an economic and environmental perspective.
5. Formability: Aluminum is highly ductile and easy to process,
allowing it to be stretched, extruded, and rolled into various
shapes.
6. Non-Magnetic: Being a non-magnetic metal, aluminum is suitable
for use in devices sensitive to magnetism.
Aluminum (Al) is a lightweight, soft, and highly ductile metal that
is widely used across various industries.
6000 Series (Aluminum-Magnesium-Silicon Alloys):
- Characteristics: Medium strength, good corrosion resistance,
excellent weldability.
- Main Uses: Building materials, transportation, bridges
5000 Series (Aluminum-Magnesium Alloys):
- Characteristics: High corrosion resistance, moderate strength,
good weldability.
- Main Uses: Marine applications, pressure vessels, structural
components.
| Name: | Medical parts |
| Tolerance | ISO2768M |
| Material | Aluminium 5052 |
| Roughness | Ra3.2 |
| Surface Treatment | As machined |
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