Unmanned Production Lines For Climbing Frame Products In Construction Industry

The unmanned production line for climbing frame products in the construction industry consists of automatic loading and unloading of climbing frame parts, automatic grouping, automatic welding, automatic conveying, automatic discharging, and production line system planning and control, to complete the production of different product models for automatic production change, and automatic collection of fumes and dusts generated in the production process, which is energy-saving and environmentally friendly. To make the factory production truly unmanned, informationized and intelligent.

Structure:
The production line consists of automatic loading and unloading robot system, automatic grouping system, automatic robot welding system, automatic logistics transport line, automatic dust removal room and production line control system combination.

Technical ability:

Completing the automatic welding production line for crawler frame products such as full steel rails, walkway plates, protective net frames, inner picket plates, etc.

System overview:
The production line consists of automatic loading and unloading robot system, automatic grouping system, automatic robot welding system, automatic conveying line, automatic dust removal room and production line control system.

The company currently has one research and development center and three production bases, as well as twelve subsidiaries both domestically and internationally. The company employs nearly a thousand staff members. The technical research and development center covers an area of nearly 40,000 square meters and includes the Overseas Welding Technology International Joint Laboratory, Jiangsu Province Welding Automation Equipment Key High-tech Research Laboratory, Jiangsu Province Robot Automation Equipment Engineering Laboratory, and a National Enterprise Postdoctoral Research Workstation. The company has successfully undertaken and completed 16 national-level scientific and technological projects related to machine applications and intelligent equipment, including the National High-tech R&D Program (863 Program), Torch Program, Key National Products Program, and Major National Science and Technology Projects. It has participated in the formulation of six national and industry standards related to welding robots, spraying robots, and automated welding communication. The company is a national-level demonstration enterprise for intellectual property rights and has been granted 435 authorized patents (including 140 invention patents), 200 software copyrights, and 48 registered trademarks in China.

The company has established production facilities in Kunshan, Xuzhou, and Changsha, with a total area of over 180,000 square meters. Its main products include automated welding production lines, intelligent logistics and warehousing systems, automated welding and cutting equipment, as well as planetary gear reducers. The business covers various stages such as project planning, research and development, design, complete equipment production, assembly, integrated debugging, and sales, providing turnkey engineering services for overall solutions.

The company's products are widely used in the high-end equipment manufacturing fields of engineering machinery, shipbuilding, rail transportation, aerospace, marine engineering, military, and nuclear power, as well as important industries in the national economy such as petrochemicals, food, and healthcare. They are also exported to countries and regions such as the United States, Europe, India, Brazil, and Southeast Asia.