Plastic Single Screw Extruder Double Three Triple a+Ba Layer PPR
Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion
Production Line
Introduction:
PPR pipe production line is primarily used in the manufacturing of
PPR pipes with diameters ranging from 16mm to 1200mm. The various
thickness of the pipes produced can make them suitable for
applications range from urban water supply to gas transportation.
This line also excels in the production of anti-flammable and
anti-static electricity pipes using a two- or three-layer spiral
mold for use in mining industries. Pipes produced feature even
wall-thickness and perfect roundness. Through switching or adding
certain part of machine unit, this line can also be customized to
extrude pipes of various other kinds.
Extrusion line details:
Loader → Dryer → Single-screw Extruder→ Mould→ Vacuum &Spraying
Cooling Tank →Hauling-off → Cutter/Winder → Pipe stacker
Single screw extruder machine
The extruder are crafted with top brand components to ensure
production stability, efficiency and machine durability.
Mould
The mould design is different from the normal ppr pipe. It has
adapter for the co-extrusion for the two single extruders. With
long cooling calibrator, the produced product has much better
performance.
Vacuum calibration & cooling tank
The vacuum calibration tank adopt two chamber structure: the vacuum
calibration and cooling parts. Both of vacuum tank and spraying
cooling tank adopt stainless 304 steel. The excellent vacuum system
ensures precise sizing for pipes. We lengthen the vacuum and
cooling tank to 8m. With much longer cooling process, the CPVC pipe
can be well cooled and have better surface.
Haul-off Unit
We adopt three caterpillar on the haul-off machine ensures produced
pipe running stably and steady. The haul-off units can make
tailored hauling model based on certain production requirement by
adjusting the general control.
Cutting Unit
The high accuracy encoder ensures a precise and stable cutting
length. With PLC control system, it can be cut by manual operation
according to the specific application. Due to the high corrosive
feature of the CPVC material, all the surfaces of the cutting unit
adopts stainless steel 304. It ensures the working lifetime of the
cutting machine.
Features
The optimum spiral structure-feeding throat highly improves the
output of extruder;
Accurate temperature control system ensures materials melting
performance;
Unique screw design achieves better plasticizing and high-quality
products;
Precisely designed gearbox with a high torsion guarantees stable
running;
"H" shape frame to decrease vibrating of extruder;
Advanced PLC operation system realizes synchronization and
automation;
Adopt automatic water temperature & level control and special
independent filters on both vacuum and cooling tanks;
Offer stable haul-off unit with 2-12 caterpillars;
Provide saw & chip-free cutting options;
Low energy consumption, excellent performance, and easy
maintenance.
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