FMCG Packaging Butterfly Cover Vision Inspection Machine System 5MP Camera

Our AI-Powered Butterfly Cover Detection System redefines precision quality control for cosmetics, pharmaceutical, and FMCG packaging lines. Integrating 8 synchronized high-resolution cameras with deep learning algorithms, this machine delivers uncompromising inspection of complex butterfly closure mechanisms at speeds up to 450 units/minute.

Core Innovation:

• Articulated Angle Scanning: 8x 5MP cameras (4 visible + 4 IR) capture under-cap seals, hinges, and inner surfaces simultaneously

• Robotic Handling Integration: 6-axis robotic arms position covers at 15 optimized inspection angles

• Defect-Recognition AI: Trained on 2M+ defect samples across 120 cover variants

  Technical Specifications:

  • Accuracy: 99.97% Ppk (validated per ISO 2859-1)

  • Resolution: 3µm for metal components / 8µm for plastics

  • Lighting: Multi-spectral coaxial system (UV to SWIR)

  • Throughput: 7.5 covers/second

  Industry 4.0 Features:
  ✅ Real-time SPC dashboard with OEE analytics
  ✅ Automatic BATCH mode switching (25 models without retooling)
  ✅ IoT connectivity: OPC UA, MQTT, MODBUS TCP
  ✅ Blockchain-secured quality records (GDPR compliant)

  Validated against ISO 22716 (Cosmetics GMP) and USP <1207> standards, the system reduces customer complaints by 90% while achieving ROI within 5 months. Optional cleanroom (ISO Class 6) and anti-static configurations available.

  Target Applications:
  ▶ Luxury cream jars ▶ Pill bottle closures ▶ Premium liquor packaging

  This future-proof solution eliminates 100% manual inspection costs while capturing defects invisible to conventional vision systems.

  

Anhui Keye Intelligent Technology Co., Ltd. (referred to as KeyeTech) is a national high-tech enterprise specializing in the research and development and manufacturing of artificial intelligence technology. The company focuses deeply on three major business segments: visual inspection solutions, complete equipment for product appearance inspection, and self-developed core components. It provides visual inspection solutions and practical products for industries such as textiles, tobacco, packaging containers, new energy, 3C, food, dairy products, and pharmaceuticals. Its products are sold throughout the country and exported globally.