PE PET Pharmaceutical Bottle Visual Inspection Machine High
Accuracy Sorting System
Inspection standards
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
KVIS-SC10
| 1 set | Bottle lip area | Black spot, stain, impurity | ≥0.2mm | 99% | 120/min |
| flash, injection incomplete | ≥1.0mm | 99% |
| 4 sets | Upper area of bottle body | Black spot, stain, impurity | ≥0.2mm | 99% |
| Bubble | ≥1.0mm | 99% |
| 4 sets | Lower area of bottle body | Black spot, stain, impurity | ≥0.2mm | 99% |
| Bubble | ≥1.0mm | 99% |
| 1 set | Outside of bottle base | Black spot, stain, impurity | ≥0.2mm | 99% |
| Injection point offset | ≥1.5mm | 99% |
| Hole | ≥1.0mm | 99%
|
Inspection Principle
Many pharmaceutical and health care product manufacturers use
automated methods for pre-production, post-packaging, and
post-packaging testing to reduce inefficiency and huge labor and
management costs caused by manual inspection. In order to meet the
quality requirements, many pharmaceutical factories combine machine
vision systems and automated machines (production line machines) to
eliminate products with black spots, dirt, flashes, material
shortages, deformation and other defects.
In the inspection process of medicine bottles, with the help of the
machine vision system, the overall inspection efficiency and
inspection accuracy are greatly improved compared with the previous
manpower efficiency. The industrial camera in the inspection
machine system can capture the image of each passing medicine
bottle on the high-speed production line, and then analyze the
good/defective product through the back-end image software
analysis, and can also record the image data so that the subsequent
sequence can be Quickly and accurately query, trace and retrieve
items. Various automatic auxiliary machines can also be connected
to the front and back ends of the inspection to comprehensively
improve the automation level of the production line.
Configuration List
| Description | Model | Unit | Q’ty | Remark |
| Industrial Cameras | KeyeTech | Set | 10 | China |
| Lenses | KeyeTech | Set | 10 | China |
| LED Light Source | KeyeTech | Set | 4 | China |
| Photoelectric Sensor | SICK | Pair | 1 | Germany |
| Electromagnetic Valve | SMC | PC | 1 | Japan |
| Industry Power | Mean Well | Set | 3 | China |
| Main Control Board | KeyeTech | PC | 1 | China |
| AI Computing Unit | KeyeTech | Set | 2 | China |
| Pollution Filter | KeyeTech | Set | 1 | China |
| HID Touch Screen | KeyeTech | Set | 1 | China |
| AI Algorithm System | KeyeTech | Set | 1 | China |
| AI Cloud Platform | KeyeTech | Set | 1 | China |
| Big Data Server | KeyeTech | Set | 1 | China |
| Operation System | Linux | Set | 1 | Finland |
Hardware:
- Camera: We use our own developed camera (the chip is from Japan),
which has clearer image recognition and is more compatible with our
own software.
- Light source: We have a dedicated optical team to develop various
light sources to adapt to the optical scene requirements of
different industrial scenes.
- Embedded computer: The KEYE team independently developed the
embedded computer NPU computing box, which replaced the traditional
PLC industrial computer; it is not afraid of sudden power outages
and high temperature scenes, and can better adapt to the high
temperature environment.
Software:
- Algorithm: We use the latest AI deep learning algorithm. Most
products only need a small amount of sample learning to complete a
new product model; the machine can continuously learn some defects
and good samples like the human brain, making the detection effect
better and better.
- Software: The latest KEYE V16.0 software can realize a variety of
data statistics and human-computer interaction functions, and the
touch screen operation is simpler.
- KEYE cloud platform: The AI cloud platform can create its own cloud
platform account for each customer, and the pictures of each
training operation will be saved in its own account; even if the
algorithm is lost due to software algorithms or other problems, all
previous data can be retrieved through an independent cloud
platform account. (KEYE team has technicians who regularly maintain
this platform).
- After-sales service: Provide long-term remote service, customers
only need to keep the device in good network connection.
Cooperation Partners
KEYETECH has always been committed to the application of artificial
intelligence in the field of vision technology, replacing human
eyes and brain decision with machine vision and AI reasoning
calculations, and integrating the quality detection and sorting to
industrial products in traditional manufacturing to make the
production more digitization , Intelligence, visualization, and
persistence. Also greatly improves the efficiency and accuracy of
industrial detection, and enhances the intelligent level of the
manufacturing industry.
** Our company have served many well-known enterprises such as
Coca-Cola, P&G, Unilever, ALPLA, Shriji Polymer, Berry Global,
Aptar, LAMIPAK, TPAC, PACT Group, etc.
