Two options available: horizontal type and vertical type
personalized electromagnetic heating"Green Fluidized - Bed Roaster:
Reducing Pollutant Output in Chemical and Metallurgical Processes"
Product Description:
Efficient Thermal Processing Solution for Industrial Applications
Product Overview: Our fluidized bed calciner furnace utilizes advanced gas-solid
fluidization technology to achieve uniform heat transfer and
precise temperature control, making it ideal for continuous or
batch processing of granular or powder materials. With modular
design and automation features, it ensures high energy efficiency,
reduced emissions, and scalable production.
Key Technical Specifications:
- Processing Capacity: 0.5 to 50 tons per day (TPD)
- Operating Temperature: 200 to 1200 degrees Celsius (customizable up
to 1500 degrees Celsius)
- Heating Methods: Electric heating / Gas heating / Indirect fuel
combustion
- Thermal Efficiency: ≥85%
- Bed Layer Pressure Drop: 5 to 15 kPa
- Feed Particle Size: 0.1 to 5 mm
- Reactor Material: 310 Stainless Steel / Inconel Nickel Alloy /
Corrosion-resistant ceramic lining
Control System:
Programmable Logic Controller (PLC) + Human-Machine Interface (HMI)
with real-time data logging capability
Cooling System:
Integrated air / water quenching options
Emissions Compliance:
Compliant with environmental protection agency standards in the EU
/ US / Asia (particle concentration <10 mg/standard cubic meter)
Customization:
Customizable for size, atmosphere (nitrogen / oxygen / argon), and
pressure (0.1 to 1.0 MPa)
Core Applications:
Designed for industries requiring precise thermal processing:
- Metallurgical Industry:
- Oxidation / Sulfation calcination of ores (e.g., zinc, copper,
nickel)
- Precious metal recovery from electronic waste
- Chemical and Battery Materials:
- Roasting of lithium-ion battery cathode precursors (NMC, LFP)
- Activation of catalysts and carbon materials
- Environmental Engineering:
- Thermal desorption of contaminated soil
- Regeneration of sludge / waste carbon
- Advanced Materials:
- Synthesis of ceramic powders (e.g., Al2O3, SiC)
- Surface modification of nanomaterials
- Energy and Food:
- Biomass pyrolysis for biofuel production
- Roasting of coffee beans / cocoa nibs
Why Choose Our Fluidized Bed Calciner Furnace?
- Energy-saving: Up to 30% reduction in fuel consumption compared to
rotary kilns.
- Uniformity: Bed temperature deviation of ±2 degrees Celsius.
- Low Maintenance Costs: No moving parts in the reaction zone.
- Turnkey Service: One-stop service from lab-scale testing to full
plant engineering.
| 型号 Model | 直径 Diameter (mm) | 生产能力 Capacity (t/h) | 功率 Power (kW) | 重量 Weight (t) |
|---|
| ZLFT - 0.6m² | 900 | 0.1 - 1.2 | 5.5 - 7.5 | 3.5 |
| ZLFT - 1.1m² | 1200 | 0.3 - 2.7 | 11 - 15 | 5.9 |
| ZLFT - 3m² | 2000 | 1.1 - 3.5 | 22 - 30 | 17 |
| ZLFT - 5m² | 2600 | 3.8 - 7.9 | 30 - 45 | 26 |
| ZLFT - 16m² | 4600 | 15 - 30 | 90 - 110 | 55 |
| ZLFT - 32m² | 6400 | 26 - 60 | 132 - 180 | 98 |
Features:
- Product Name: Fluidized Bed Roasting
- Temperature Range: 300-1000°C
- Environmental Impact: Low
- Maintenance Cost: Low
- Scale-Up Potential: High
- Particle Size Range: 0.1-5 mm
Technical Parameters:
| Attribute | Value |
|---|
| Application | Roasting |
| Particle Size Range | 0.1-5 mm |
| Material | Solid Particles |
| Scale-Up Potential | High |
| Air Flow Rate | 10-100 m/s |
| Residence Time | 5-30 Minutes |
| Automation Level | High |
| Uniformity Of Roasting | High |
| Operating Cost | Low |
| Environmental Impact | Low |
Applications:
The Fluidized Bed Roasting product, originating from Henan, China,
is a versatile solution suitable for a wide range of product
application occasions and scenarios due to its unique attributes.
One of the key features of Fluidized Bed Roasting is its residence
time, which ranges from 5 to 30 minutes. This makes it ideal for
applications where precise control over the roasting process is
essential to achieve the desired flavor and texture.
With a high scale-up potential, the Fluidized Bed Roasting product
is well-suited for both small-scale and large-scale production
environments. This scalability allows businesses to increase their
production capacity efficiently and effectively.
Designed to handle solid particles, the Fluidized Bed Roasting
product ensures uniformity of roasting across all batches. This
consistent and even roasting is crucial for maintaining product
quality and meeting consumer expectations.
Another notable attribute of the Fluidized Bed Roasting product is
its air flow rate, which ranges from 10 to 100 m/s. This high air
flow rate facilitates efficient heat transfer, ensuring thorough
and uniform roasting of the solid particles.
Fluidized-bed roasting can be applied in various scenarios,
including the roasting of coffee beans, nuts, seeds, grains, and
other food products. Its versatility makes it a valuable asset for
food processing companies, coffee roasters, and manufacturers
looking to achieve precise and consistent roasting results.
Whether used in a small artisanal shop or a large-scale production
facility, the Fluidized Bed Roasting product delivers reliable and
high-quality roasting performance, making it a preferred choice for
businesses seeking optimal roasting solutions.
Customization:
Product Customization Services for the Fluidized Bed Roasting
product:
Brand Name: Fluidized Bed Roasting
Place of Origin: Henan, China
Residence Time: 5-30 Minutes
Automation Level: High
Air Flow Rate: 10-100 M/s
Material: Solid Particles
Environmental Impact: Low
Support and Services:
Our Product Technical Support and Services for the Fluidized Bed
Roasting product are designed to assist you with any issues or
questions you may have regarding the operation, maintenance, or
troubleshooting of your equipment. Our team of experts is dedicated
to providing comprehensive support to ensure the optimal
performance of your roasting system.
Whether you need assistance with installation, calibration, or
ongoing maintenance, our technical support team is available to
help. We offer a range of services, including training programs,
equipment inspections, and remote troubleshooting, to address any
technical issues that may arise.
Our goal is to provide you with the resources and expertise you
need to maximize the efficiency and effectiveness of your Fluidized
Bed Roasting product. With our technical support and services, you
can trust that your equipment is in good hands and operating at its
best.
