Product Overview
The DIG Micropanel Welding System is specifically engineered for
welding micro-panels in shipbuilding. It features a high-rigidity,
high-precision mobile gantry structure and enables efficient
welding of complex weld seams through multi-robot coordinated
operation. The system integrates 3D vision with contact-sensing
technologies, enabling robots to automatically identify welds,
access process data, and perform operations without manual
intervention — eliminating positioning requirements and reducing
labor.
DIG also provides modern, modular solutions for efficient
micro-panel production. The machinery can be integrated into the
shop floor or linked sequentially to form a production line,
complemented by panel transportation solutions to meet different
shipyard layouts and capacity requirements.
Key Features
Full Autonomous Operation: Integrated 3D visual with contact-sensing enables the robot to
automatically identify welds, access process data, and perform
operations without manual intervention — eliminating positioning
requirements and reducing labor.
Adaptive Welding Intelligence: Real-time deformation compensation ensures consistent quality and
accuracy throughout the welding process, effectively addressing the
industry challenge of thin-plate welding distortion.
Pre-Engineered Process Database: Rapid access to proven welding procedures reduces setup time and
ensures repeatable, high-quality results.
Flexible Production Integration: Easily embedded into existing workshop layouts or expanded into a
sequential production flow with transportation solutions, adaptable
to different site conditions and capacity requirements.
Applications
| Application Area | Typical Applications |
|---|
| Ship Micropanel Welding | Efficient automated welding of micro-panel structures |
| Block Manufacturing | Multi-robot coordinated welding of complex seams |
FAQs
Q1: What types of weld seams can the micropanel welding system
handle?
The system can automatically identify and weld various types of
seams including flat, vertical, and fillet welds, suitable for all
types of complex seams in ship micro-panel structures.
Q2: Does the system require manual teaching?
No. The system uses 3D vision with contact-sensing to automatically
identify welds and generate welding programs, eliminating the need
for manual teaching and significantly reducing production setup
time.
Q3: How does the system handle thin-plate welding distortion?
The system features real-time deformation compensation that
dynamically adjusts parameters during welding, effectively
counteracting distortion effects and ensuring consistent weld
quality.
Q4: Can the production line be flexibly configured?
Yes. DIG provides modular solutions that can be deployed
independently or linked to form a production line, customizable
according to workshop layout and capacity requirements.
Q5: What after-sales support is provided?
DIG provides full lifecycle support from installation and
commissioning to operator training, remote assistance, and regular
inspections — ensuring reliable, long-term operation at customer
sites.
