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Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates

    Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
     
    Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
    • Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
    • Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
    • Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
    • Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers
    • Buy cheap Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates from wholesalers

    Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates

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    Payment Terms : T/T
    Model Number : Specification
    Certification : ISO9001
    Delivery Time : 30 Working Days
    Price : Negotiation
    Supply Ability : Negotiation
    Brand Name : OSMANUV
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    Fully Automated Scrape Coating Machine – Customizable System for Roll-to-Roll & Sheet Substrates

    Fully Automated Scrape Coating Production Line – Customizable System for Roll-to-Roll & Sheet Substrates
    Product Overview
    Our Scrape Coating Machine is a versatile and high-performance system designed for applying precise, uniform coatings onto a wide range of substrates.
    Substrate CategorySpecific Materials
    Synthetic LeatherPU leather, PVC leather for automotive, furniture, footwear
    Rubber FlooringRolled rubber sheets, rubber tiles, gym matting
    PVC FlooringLVT (Luxury Vinyl Tile), WPC, SPC flooring planks
    PET SheetsTransparent PET films and sheets for packaging and graphics
    Slate / Stone VeneerEngineered stone sheets, decorative slate panels
    Decorative LaminatesHigh-pressure laminates, HPL, CPL sheets
    The scraping process uses a rigid doctor blade positioned over a backing roller or flatbed to spread coating materials evenly across the substrate surface.
    • Coating uniformity (±2% thickness tolerance)
    • High material efficiency (≥95% transfer rate)
    • Smooth, pinhole-free finish
    • Wide viscosity tolerance (50 - 8000 cps)
    Supported coatings include water-based acrylics, PU dispersions, solvent-based lacquers, UV-curable resins, wear-resistant layers, and anti-slip topcoats. The system is fully customizable to meet specific production requirements, from pilot-scale R&D to high-speed mass production.
    Technical Specifications
    All parameters below are customizable based on substrate and production needs.
    ParameterSpecification / RangeCustomization Options
    Coating MethodScrape (doctor blade): knife-over-roll or knife-over-tableCustomizable blade configuration
    Substrate TypeRolls (PET, PVC, leather, rubber) or Sheets (slate, flooring, laminate)Dual-use design with quick-change feed system
    Substrate Width300 - 2200 mm (adjustable)Customizable per product width
    Substrate Thickness0.1 - 20 mmCustomizable blade clearance adjustment
    Coating Thickness (Wet)0.01 - 3.0 mmCustomizable via blade gap and pressure
    Coating Uniformity±2% thickness variationEnhanced by closed-loop tension/speed control
    Line Speed2 - 120 m/min (rolls) / 2 - 30 m/min (sheets)Customizable speed range
    Coating Material Viscosity50 - 8000 cpsCustomizable per formulation
    Drying MethodHot air / IR / UV / NIR / CombinationCustomizable drying configuration
    Drying Temperature40 - 220°C (zone-independent PID control)Customizable temperature profiles
    Curing Method (UV)2 - 4 lamps, 8 - 16 kW totalCustomizable lamp count and power
    Control SystemPLC with 15″ HMI touchscreen, 1000+ recipe storageCustomizable automation protocol
    Power Supply380V / 400V / 460V, 50/60Hz, 3-phaseConfigurable to local standards
    Overall Dimensions (L*W*H)Approx. 6,000 - 20,000 * 2,500 * 2,800 mmCustomizable line layout and footprint
    Contact Parts MaterialSUS304 stainless steelOptional SUS316L, ceramic coating, PTFE coating
    Safety FeaturesEmergency stops, light curtain, overload protection, door interlocksCustomizable per factory requirements
    ComplianceISO9001Additional certifications available
    Industry Applications
    IndustryApplicationCoating Examples
    Synthetic LeatherPU/PVC leather for auto upholstery, furniture, footwear, bagsBase coat, color coat, top coat, matte/gloss finishing
    Rubber FlooringSports floors, gym mats, playground surfaces, industrial matsAnti-slip coating, UV protection, color layer, protective topcoat
    PVC / LVT FlooringLuxury vinyl tiles, WPC/SPC planks, sheet vinylWear layer, UV cured acrylic coating, anti-scratch layer, decorative overlay
    PET SheetsPackaging films, graphic films, membrane switch overlays, label stockAdhesive coating, hard coating, anti-static, anti-fog, primer layers
    Slate & Stone VeneerInterior wall panels, decorative stone sheets, building facadesProtective gloss coat, anti-stain sealant, resin impregnation, color enhancement
    Industrial LaminatesHPL, CPL, countertop sheets, furniture panelsMelamine coating, protective topcoat, decorative finish
    Customization Options
    Customization ItemOptions Available
    Coating WidthFrom 300mm to 2200mm+
    Substrate HandlingRoll-to-roll / Sheet-to-sheet / Dual-function (both)
    Blade TypeSteel doctor blade / Ceramic blade / Polymer blade / Air knife
    Number of Coating StationsSingle for single-layer / Multi-station for multi-layer coating
    Drying SystemHot air / IR / UV / NIR / Combined
    Drying Zone Length3m to 40m+ per layout
    Coating Material CompatibilityWater-based / Solvent-based / UV-curable / Hot-melt
    Automation LevelManual / Semi-automatic / Fully automatic with robotic handling
    Tension ControlOpen loop / Closed loop with load cell feedback
    Edge Guiding SystemOptional optical or ultrasonic edge guide for rolls
    Surface EffectGloss / Matte / Textured / Embossed (with embossing roller)
    Explosion ProtectionAvailable for solvent-based coatings
    Line LayoutC-shape / L-shape / U-shape / Straight-line
    Data InterfaceOPC UA / PROFINET / Ethernet/IP for factory integration
    Key Features
    High Material Transfer Efficiency - ≥95% coating utilization, significantly reducing coating waste
    Precision Coating Control - Independent blade gap, angle, and pressure adjustments for ±2% thickness accuracy
    Versatile Substrate Compatibility - Handles both flexible rolls and rigid sheets in one system
    Wide Coating Viscosity Range - Process coatings from 50 to 8000 cps
    Quick Changeover - Blade replacement and cleaning in under 15 minutes
    Intelligent Recipe Management - Store 1000+ product recipes for fast changeovers
    Energy-Efficient Drying - Multi-zone independent PID control reduces energy consumption
    User-Friendly HMI - 15″ touchscreen with real-time process monitoring, alarms, and data logging
    Heavy-Duty Construction - Industrial-grade steel frame and stainless steel contact parts
    Comprehensive Safety - Light curtains, emergency stops, over-temperature protection, door interlocks
    Support and Services
    • Installation & Commissioning - On-site or remote video guidance for installation and startup
    • Operation Training - Full training for operators and maintenance engineers at your facility or online
    • Technical Support - 24/7 remote troubleshooting via phone, email, or video call
    • Spare Parts Supply - Genuine OEM parts available with fast delivery
    • Maintenance Programs - Scheduled preventive maintenance to maximize uptime and machine life
    • Warranty - 1-year standard warranty with extended options available
    • Upgrade Services - Control system upgrades, drying technology retrofits, and productivity enhancements
    Packing and Shipping
    ItemDetails
    PackagingStandard export wooden crates, ISPM-15 compliant (fumigation-free)
    ProtectionAnti-rust coating, moisture-proof wrapping, shock-proof packaging for sensitive components
    Shipping MethodBy sea (FOB preferred)
    Delivery Time30 - 60 working days after deposit (depends on customization scope)
    DocumentationCommercial invoice, packing list, bill of lading, installation manual, electrical diagrams
    Frequently Asked Questions
    Q1: Can this machine handle both roll materials (like PET/PVC) and rigid sheets (like slate or flooring planks)?
    A: Yes. The system is designed with a dual-feed option - an unwinding unit for rolls and a vacuum conveyor table for sheets. This is a customizable feature based on your production mix.
    Q2: What coating materials are compatible?
    A: The machine supports water-based acrylics, PU dispersions, solvent-based lacquers, UV-curable resins, and hot-melt adhesives. We can recommend blade materials and drying configurations customized to your coating formulation.
    Q3: How accurate is the coating thickness on textured substrates like slate or embossed flooring?
    A: The doctor blade system follows the substrate contour, ensuring consistent film thickness even on textured surfaces. The blade gap is customizable and adjustable online via the HMI to accommodate surface irregularities.
    Q4: What is the typical line speed for flooring applications?
    A: For PVC flooring with UV coatings, line speeds typically range from 5 - 30 m/min. For PET films, speeds can reach 100 - 120 m/min. Speed is customizable through servo drive parameters and drying capacity.
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