500-1000mm Automatic Flooring Packaging Machine for Box Packing

The Automatic Flooring Packaging Machine is developed for manufacturers that need a faster, more stable, and more organized solution for end-of-line carton packing. It is suitable for products with a length of 500-1000 mm, width of 300-600 mm, and finished package height of 25-80 mm. With a production speed of approximately 8-12 boxes per minute, the machine can support continuous flooring and panel manufacturing environments.

The system is especially suitable for SPC flooring, LVT flooring, WPC flooring, laminate flooring, engineered panels, and similar flat products. It can automatically coordinate product feeding, alignment, grouping, carton handling, loading, closing, sealing, and finished-box discharge depending on the selected configuration.

With 28 kW installed power and standard 380V / 50Hz electrical supply, this packaging solution can be customized to match different factory layouts, product sizes, carton designs, and production capacities.

Many flooring factories invest heavily in extrusion, cutting, profiling, and inspection equipment, but the packaging section is still completed manually.

When upstream machines continue increasing production speed, manual packaging may become the slowest part of the entire line.

Common problems include:

• Too many workers required in the packing area

• Different output between day and night shifts

• Products waiting on conveyors before packaging

• Inconsistent carton folding and sealing

• Repeated lifting and handling of heavy flooring packs

• Increased risk of product scratches during manual transfer

• Difficulty maintaining stable packaging output

• Higher operating cost as labor expenses increase

A production line is only as efficient as its slowest process. Automating the packaging section helps remove one of the most common bottlenecks in flooring manufacturing.

Our Automatic Packaging Machine is designed to create a continuous workflow between production and finished-goods handling.

After products enter the packaging line, sensors and positioning mechanisms organize each pack according to the selected production recipe. Products can then be grouped, transferred to the packaging station, loaded into cartons, sealed, and discharged automatically.

Depending on the customer’s packaging process, optional modules can be added for:

• Automatic carton feeding

• Product counting

• Product alignment

• Box forming

• Automatic product loading

• Hot-melt glue sealing

• Labeling

• Barcode printing

• Weight checking

• Finished-box conveying

• Robot palletizing

• Automatic pallet wrapping

Instead of operating as an isolated machine, the packaging system can become part of a complete automatic production line.

Actual machine configuration may vary according to carton type, product quantity per box, feeding direction, and factory layout.

SPC Flooring

Suitable for automatic packing after SPC cutting, profiling, inspection, or stacking sections.

LVT Flooring

Designed for manufacturers requiring organized carton packing for different LVT dimensions and package quantities.

WPC Flooring

Can be integrated with WPC manufacturing lines to automate repetitive product loading and carton sealing processes.

Laminate Flooring

Provides a consistent packaging method for laminate flooring factories handling multiple product specifications.

Wall and Decorative Panels

The machine can also be engineered for selected decorative boards, wall panels, and flat building materials.

Automated Building Material Factories

The system is suitable for new factories planning higher automation levels as well as existing factories upgrading manual packing stations.

1. Step 1 – Product Reception

2. Finished products are transported from the upstream equipment to the automatic packaging line.

3. Step 2 – Alignment and Positioning

4. Products are centered and positioned to create a stable packing reference.

5. Step 3 – Counting and Grouping

6. The system groups the required number of products according to the selected recipe.

7. Step 4 – Carton Handling

8. Cartons are prepared and positioned automatically or semi-automatically depending on the project configuration.

9. Step 5 – Product Loading

10. The grouped flooring pack is transferred accurately into the carton.

11. Step 6 – Box Closing

12. Carton flaps are folded and prepared for sealing.

13. Step 7 – Sealing

14. Hot-melt adhesive or another selected sealing method closes the carton.

15. Step 8 – Finished Box Discharge

16. Completed boxes leave the machine and can continue to labeling, palletizing, wrapping, or warehouse transfer.

• Higher End-of-Line Efficiency

• A speed of 8-12 boxes/min helps packaging keep pace with medium- and high-output flooring production.

• Lower Dependence on Manual Labor

• Repeated lifting, grouping, loading, and sealing tasks can be automated.

• More Predictable Output

• Automatic machine cycles create a more consistent production rhythm than fully manual packaging.

• Better Package Appearance

• Controlled carton folding, positioning, and sealing help improve final packaging consistency.

• Easier Production Management

• Operators can manage different specifications through stored recipes instead of repeatedly making manual adjustments.

• Expandable Automation

• The machine can be connected with palletizing, wrapping, labeling, and warehouse conveyor systems.

To configure the right packaging line, please provide the following information.

1. 1. Product Size

   Confirm minimum and maximum:

   • Length

   • Width

   • Thickness

   • Package height

   The standard range is 500-1000 * 300-600 * 25-80 mm.

2. 2. Quantity Per Carton

   Tell us how many flooring pieces are packed in each box.

3. 3. Required Production Speed

   The standard range is approximately 8-12 boxes/min.

4. 4. Carton Specification

   Provide the carton drawing, structure, size, material thickness, and sealing method.

5. 5. Factory Layout

   Share the available installation area and production flow direction.

6. 6. Existing Equipment

   Tell us which upstream and downstream machines the packaging system needs to connect with.

7. 7. Destination Country

   This helps us evaluate the appropriate voltage, electrical components, safety configuration, and documentation.

What is the maximum packaging speed?

The machine is designed for approximately 8-12 boxes per minute. Actual output depends on carton design, product dimensions, number of pieces per package, and line configuration.

Can one machine pack several flooring sizes?

Yes. Multiple specifications within the applicable size range can be configured through adjustment and recipe settings.

Does the machine require an existing conveyor?

No. Conveyor modules can be included as part of the complete packaging solution.

Can a palletizer be connected after the machine?

Yes. Finished boxes can be transferred directly to robotic palletizing, pallet wrapping, or warehouse conveying equipment.

Can you customize the machine for our plant?

Yes. We can design the machine layout according to your product size, packaging method, workshop space, production direction, and required capacity.

To receive a suitable machine configuration and quotation, send us:

• Flooring dimensions

• Carton dimensions

• Pieces per carton

• Required capacity

• Product photos

• Carton photos or drawings

• Factory layout

• Destination country

Our engineering team can prepare a packaging proposal based on your actual production conditions.