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dry mixed mortar production line

Name: dry mixed mortar production line
Brand: Qingchi
Price: 50000 USD

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Delivery Time :	7-35work days
Certification :	ISO,CE
Model Number :	QC3000
Payment Terms :	L/C,T/T,Western Union
Price :	50000-250000
Brand Name :	Qingchi

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dry mixed mortar production line

1. Product Introduction

The dry mixed mortar production line is a complete automated industrial system designed for standardized, large-scale and environmentally friendly production of construction dry mortar. It integrates raw material storage, automatic weighing and batching, quantitative conveying, high-efficiency mixing, finished material storage and automatic packaging into one integrated production process.

Using sand, cement, fly ash, mineral powder and various functional additives as raw materials, the production line can continuously and stably produce all kinds of dry mixed mortars, including masonry mortar, plastering mortar, tile adhesive, wall putty, self-leveling mortar, waterproof mortar and thermal insulation mortar. Compared with traditional on-site manual mixing, this production line features stable formula ratio, uniform mixing quality, high automation and low dust pollution. It is the core supporting equipment for modern green building material factories.

2. Core Advantages

2.1 High-Precision Batching, Stable Product Quality

Equipped with high-precision weighing sensors and intelligent PLC batching system, the equipment realizes separate metering of aggregates, powder materials and trace additives. The batching error is strictly controlled within a tiny range. Fixed formula storage and automatic proportioning effectively avoid manual errors, ensuring consistent strength, water retention and construction performance of each batch of mortar.

2.2 Efficient and Uniform Mixing without Dead Zones

Adopting high-performance weightless mixer or twin-shaft mixer, the production line forms three-dimensional circulating mixing inside the mixing chamber. Coarse materials, fine powder and micro-additives can be quickly and evenly blended with no agglomeration and no mixing dead corners. The mixing cycle is short and the uniformity is high, which greatly improves the usability of finished mortar.

2.3 Full Automatic Operation, Labor Saving

The whole production process from feeding, batching, mixing to finished product packaging is automatically controlled by PLC and touch screen. It supports one-key start and stop, one-click formula switching, real-time production data statistics and fault alarm. It effectively reduces manual operation, lowers labor costs and improves production efficiency.

2.4 Closed Dust Removal, Environmental Protection and Low Pollution

The whole line adopts fully enclosed material conveying structure, matched with pulse bag dust removal equipment. It can effectively collect floating dust generated during feeding, mixing and packaging, reduce workshop dust concentration and material waste, and fully meet environmental protection production standards.

2.5 Modular Structure, Easy Installation and Maintenance

Standard modular assembly design makes the overall layout compact and floor space small. It is convenient for transportation, on-site installation and commissioning. All key components and wearing parts are standardized and modularized, which is convenient for quick disassembly and replacement and reduces later maintenance costs.

2.6 Strong Compatibility, Multi-purpose Production

The production line can flexibly adjust production formulas, realizing the switching production of ordinary building mortar and various special functional mortars. It has high equipment utilization rate and can meet diversified market production demands.

3. Technical Specifications

Item	Technical Parameters
Production Capacity	5–30t/h (semi-automatic / fully automatic customizable)
Batching Accuracy	Aggregate: ±0.5%; Powder: ±0.3%; Additive: ±0.2%
Mixing Cycle	2–5 minutes per batch
Mixing Uniformity	Variation coefficient ≤5%
Control System	PLC + Touch Screen Intelligent Control
Dust Removal System	Pulse bag dust removal, fully enclosed dust collection
Packing Mode	Valve bag / Open-mouth bag (optional)
Total Power	45–120kW (based on configuration)
Working Voltage	380V/50Hz (customizable)
Floor Area	80–300㎡
Applicable Products	Masonry mortar, plastering mortar, tile adhesive, putty powder, self-leveling mortar, waterproof mortar, thermal insulation mortar
Continuous Operation	Support 24-hour uninterrupted production

4. Operation Notes

4.1 Pre-operation Inspection

Check the power supply, air pressure circuit, transmission parts and fastening components before starting the machine. Ensure there is no foreign matter or material blockage in the silo, conveyor and mixer. Regularly calibrate the weighing system to ensure batching accuracy. Confirm that all safety protection devices and emergency stop buttons are in normal working condition.

4.2 Standard Feeding Operation

Feed materials strictly in accordance with the preset formula and feeding sequence. It is forbidden to add iron blocks, sundries and large hard materials into the equipment to avoid mechanical damage. Overload feeding is prohibited. Do not modify system parameters and production formulas without authorization during operation.

4.3 Operating Monitoring

Keep real-time observation of equipment operation status during production. In case of abnormal noise, vibration, material leakage or inaccurate weighing, stop the machine immediately for inspection and troubleshooting. Keep the dust removal pipeline unobstructed. It is strictly prohibited to touch operating equipment or extend hands into the mixing chamber during operation.

4.4 Daily Maintenance and Cleaning

After daily shutdown, thoroughly clean residual materials in the mixer, conveyor and packaging equipment to prevent material caking and blockage. Regularly lubricate bearings, gears and transmission parts. Check the wear of mixing blades and sealing accessories, and replace vulnerable parts in a timely manner. Clean the dust collector filter bags regularly to ensure stable dust removal effect.

4.5 Safety Management

Operators must receive professional training before taking post and wear corresponding labor protection equipment. Keep the electrical cabinet dry and ventilated to avoid electric leakage and short circuit. Cut off the power supply and air source completely during equipment maintenance.

4.6 Long-term Shutdown Maintenance

When the equipment is shut down for a long time, completely clean all residual materials, perform rust-proof and moisture-proof treatment on mechanical and electrical components, and cut off all power and air sources.

5. Application Scenarios

5.1 Professional Dry Mortar Factories

Suitable for standardized mass production of various commercial dry mortars, supplying qualified products for building material market sales, engineering procurement and distribution.

5.2 Municipal and Civil Construction Projects

Applicable for centralized mortar supply for residential buildings, commercial buildings, roads, bridges and municipal infrastructure projects, replacing traditional inefficient on-site mixing.

5.3 Architectural Decoration Industry

Used for producing tile adhesive, wall putty, anti-crack mortar, interface mortar and other special decorative materials, meeting the needs of indoor and outdoor decoration and building renovation projects.

5.4 Green Energy-saving Construction Projects

Capable of producing thermal insulation mortar, waterproof mortar and energy-saving mortars, supporting exterior wall insulation, building waterproofing and green building construction.

5.5 Prefabricated Construction Supporting Industry

Provide standardized high-quality dry mortar products for prefabricated building component production and assembly construction sites.

6. FAQ

Q1: What types of mortar can this production line produce?

A1: It can produce all mainstream dry mixed mortars, including ordinary masonry mortar, plastering mortar, tile adhesive, wall putty, floor self-leveling mortar, waterproof mortar, thermal insulation mortar and anti-crack mortar. Multiple products can be produced by switching formulas freely.

Q2: What is the production capacity of this dry mortar line?

A2: The standard production capacity is 5–30 tons per hour. Semi-automatic and fully automatic models are available. We support customized high-capacity configurations to meet different production scale requirements.

Q3: Is the equipment easy to operate?

A3: Yes. The production line adopts PLC intelligent touch screen control with simple and intuitive operation. Workers can master daily operation, formula switching and equipment monitoring after simple training, without professional technical background.

Q4: How to ensure stable finished mortar quality?

A4: High-precision automatic batching ensures accurate raw material proportion. The high-uniformity mixer guarantees thorough mixing. Fixed professional formulas and standardized production processes ensure stable and reliable quality of each batch of mortar products.

Q5: Is the production line environmentally friendly?

A5: Absolutely. The fully enclosed production structure matches high-efficiency pulse dust removal equipment, which effectively controls flying dust, reduces material waste and meets international environmental protection emission standards.

Q6: Can the production line be customized?

A6: Yes. We can customize production capacity, automation level, silo quantity, packaging mode and overall layout according to customer workshop size, product types and budget to provide personalized turn-key solutions.

Q7: What is the service life and maintenance cost?

A7: The equipment has stable performance and a service life of more than 10 years. The wearing parts are standard universal accessories with low cost and convenient replacement. The daily maintenance cost is low.

Q8: Can the equipment work continuously for 24 hours?

A8: Yes. The industrial-grade structural design and mature supporting system support 24-hour uninterrupted cyclic production, suitable for long-term and high-intensity factory production.

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