Product Overview
This is an integrated continuous processing equipment for
continuous cleaning, rust prevention and drying of standard
fasteners. Adopting a stainless steel mesh belt for continuous
conveying, the equipment automatically completes spray cleaning,
ultrasonic cleaning, rinsing and rust prevention, air knife blowing
and hot air drying processes. It is specially designed for
high-volume continuous cleaning of standard parts, which
effectively reduces manual labor intensity and ensures stable and
consistent cleaning quality.
Core Processing Parameters
| Item | Parameter |
|---|
| Cleaning Capacity | 1–1.5 tons/hour |
| Applicable Workpieces | M5–M56 standard parts |
| Effective Mesh Belt Width | 600mm |
| Maximum Passing Height | 100mm |
Continuous Cleaning Solution for Standard Parts
The fully automatic mesh belt ultrasonic cleaning machine is mainly
applied for batch cleaning of bolts, nuts and other metal standard
fasteners. Workpieces are placed on the stainless steel mesh belt
and automatically conveyed to each processing station by the
transmission system. After finishing cleaning, rinsing, rust
prevention, air blowing and hot air drying procedures, the finished
workpieces are automatically output.
The equipment is perfectly suitable for production scenarios with
large output, high manual cleaning labor intensity and strict
requirements on cleaning consistency and uniformity.
Core Advantages
1. Continuous Automatic Production
Workpieces are automatically conveyed by a stainless steel mesh
belt with seamless connection of each cleaning station. It
eliminates frequent manual handling and waiting time, realizing
uninterrupted mass production and greatly improving overall
production efficiency.
2. Dual-sided Upper & Lower Ultrasonic Cleaning
Ultrasonic waves radiate uniformly from both the upper and lower
sides of workpieces. This dual-sided cleaning mode effectively
removes dirt from gaps, threads and complex curved surfaces,
achieving more thorough and consistent cleaning results than
single-sided ultrasonic equipment.
3. Multi-stage Rinsing & Anti-rust Treatment
Equipped with dedicated spray rinsing and anti-rust stations to
thoroughly reduce residual cleaning agents on workpiece surfaces.
It effectively avoids secondary contamination, ensures clean and
dry workpiece surfaces, and provides reliable short-term rust
protection for standard fasteners.
4. Stable & Safe Operation
The equipment is equipped with circulating filtration system,
liquid level protection, low liquid level alarm, variable frequency
speed regulation and emergency stop devices. It features intuitive
operation, safe running status and convenient daily maintenance,
reducing equipment failure rate and operational risks.
Cleaning Process Flow
Seven-station Continuous Processing
Loading → Spray Cleaning → Air Knife Dewatering → Ultrasonic
Cleaning → Air Knife Dewatering → Spray Rinsing → Spray Rinsing &
Anti-rust Treatment → Air Knife Blowing → Hot Air Drying →
Unloading
Integrated with cleaning, rinsing, rust prevention, air blowing and
drying functions, the equipment fully meets the requirements of
continuous and batch processing for standard fasteners.
Technical Parameters
| Item | Parameter |
| Applicable Workpieces | Bolts, nuts and other metal standard fasteners |
| Workpiece Specification | M5–M56 |
| Cleaning Capacity | Approx. 1–1.5 tons/hour |
| Effective Mesh Belt Width | 600mm |
| Maximum Passing Height | 100mm |
| Conveying Speed | 0.5–1.5m/min, variable frequency adjustable |
| Ultrasonic Frequency | 28kHz |
| Cleaning Medium | Tap water, cleaning agent, anti-rust agent |
| Drying Temperature | 80–120℃ |
| Drying Method | Hot air circulation drying with liquefied gas burner |
| Power Supply | AC380V, three-phase five-wire system |
| Total Equipment Power | Approx. 45kW |
Main Equipment Components
The complete equipment consists of the following core systems and
auxiliary structures:
- Spray Cleaning System
- Ultrasonic Cleaning System
- Spray Rinsing & Anti-rust System
- Air Knife Blowing & Dewatering System
- Hot Air Drying System
- Circulating Filtration & Mist Absorption System
- Auxiliary configurations: stainless steel mesh belt, outer frame
enclosure, electrical control system, loading and unloading devices
