Ecomonic solution aluminum billet casting table
Product introduction
This hot top casting dedicated cooling water tank is a core
supporting component of the aluminum and aluminum alloy long bar
casting production line. It is specially matched with multiple
specifications of crystallizers to form a complete casting
platform. It plays a key role in water circulation distribution and
temperature control throughout the solidification and forming
process of aluminum liquid, and is the core equipment for
controlling the appearance quality and internal metallographic
structure of aluminum bars.
The main body of the equipment is made of high-strength carbon
steel plate welded together. The entire processing flow includes
four steps: overall welding, hot-dip galvanizing for corrosion
prevention, artificial aging stress relief, and CNC precision
milling. It avoids common problems such as plate deformation and
weld leakage under long-term operation in high-temperature water
environment from the root. The cavity adopts a partitioned waterway
layout, combined with a multi-stage diversion structure, which can
achieve balanced water flow throughout the entire area. Combined
with layered cooling technology, it meets the two major process
requirements of rapid cooling in the early stage and uniform
solidification in the later stage.
The equipment comes standard with a composite sealing structure and
a leakage warning module. The sealing components are made of
high-temperature resistant special rubber, which can withstand
long-term alternating cold and hot working conditions. The
precision of the box processing is high, and it can adapt to the
layout of densely packed cast bars. It is compatible with
mainstream mold specifications such as 4 inches, 5 inches, and 6
inches, and is suitable for the casting conditions of 6m and 6.5m
ultra long aluminum bars. The equipment incorporates specialized
structural design to prevent bulletproof jumping and tail collapse,
effectively reducing the proportion of defective products such as
cracks and bends in the cast bars.
The product can be customized according to the customer's
production line tonnage, casting rod quantity, and on-site pipeline
layout, and is suitable for the full process ingot production line
composed of 20T to 45T series melting and insulation units. The
equipment has a stable structure, convenient daily maintenance, and
a long comprehensive service life, making it the preferred
supporting equipment for the melting and casting process of large
and medium-sized aluminum processing enterprises.
Parameters
| Rated lifting capacity | 5-60 tons |
| Lifting height | 4 to 12 meters |
| Casting size range | 4-26 inches |
| Lifting speed | 30 to 800mm/min infinitely adjustable, with manual descent device |
| Working conditions | Intermittent start-up |
| Application | Aluminum ingot or/ and billet casting, aluminum liquid transfer |
| Shafe model | 6210 |
| Main slider groove | ф20mm steel wire rope groove |
| Hydraulic tilt arm | welded by 25mm steel plate |
| Bottom material | 250*100*10 square pipes and 25mm steel plates |
FAQ
