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Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development

    Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
     
    Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers
    • Buy cheap Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development from wholesalers

    Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development

    Ask Lasest Price
    Brand Name : OSMANUV
    Model Number : OSM-XT-400
    Certification : ISO9001
    Price : Negotiation
    Payment Terms : T/T
    Supply Ability : Negotiation
    Delivery Time : 30~40 Days
    • Product Details
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    Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development

    Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development
    Product Overview

    The Compact Dual-Station Laboratory Spin Coater is a space-efficient, user-friendly benchtop coating system designed specifically for research laboratories, university pulp molding programs, product development centers, and small-scale prototype shops. This compact system prioritizes rapid prototyping and iterative experimentation, enabling fast sample-to-sample optimization of new coating formulations for molded pulp food containers, protective packaging, electronics inserts, and compostable tableware prototypes.

    The dual-station design, controlled through a single intuitive touchscreen, allows operators to load two samples and run them sequentially or simultaneously, significantly accelerating the R&D cycle compared to single-station machines. Each spin head can be programmed independently—supporting different substrates, coating types, or parameters within the same run—while the compact footprint occupies minimal laboratory bench space.

    Production Line Composition
    ModuleDescription
    Compact Benchtop BaseVibration-damped, powder-coated aluminum chassis with chemical-resistant surface
    Dual-Head Coating AssemblyTwo independently driven spin coating heads with nested, removable collection bowls
    Integrated Control ModuleSingle master PLC controller with 7-inch color touchscreen for streamlined operation
    Vacuum SystemShared high-performance vacuum source with independent per-station vacuum interlock
    Dispense SystemManual dispense guns with adjustable flow; optional automated syringe pump
    Safety Interlock ChamberTransparent acrylic or polycarbonate safety enclosures with lid-lock per station
    Fume Exhaust PortBuilt-in exhaust fittings for solvent vapor extraction to facility ventilation system
    Technical Specifications
    ParameterSpecification / DescriptionCustomization Option
    Number of Stations2 independent spin headsYes
    Spin Speed Range300 - 8,000 RPM (standard); up to 10,000 RPM with upgraded motor✓
    Speed Accuracy±1% of set value or ±3 RPM (whichever is greater)--
    Acceleration Range100 - 5,000 RPM/s (programmable per step)--
    Programmable StepsUp to 5 steps per station✓
    Substrate SizeStandard up to 100 mm (4 inches) diameter or length; custom fixtures for larger/profiled parts✓
    Max Sample HeightUp to 50 mm (customizable)✓
    Control InterfaceSingle 7-inch color touchscreen controlling both stations✓
    Recipe StorageStore up to 50 recipes (10 programs each)--
    Data ExportUSB port for CSV export of all process parameters and results--
    Power SupplyAC 110V/220V, 50/60Hz (factory configurable)✓
    Machine Dimensions (L×W×H)Approximately 500 × 450 × 450 mm (customizable layout)✓
    WeightApproximately 22 - 30 kg--
    CertificationsCE certified, RoHS compliant--
    Key Applications
    • University Research & Teaching Labs: Pulp and paper science programs, materials science labs, sustainable packaging research centers, and student project work
    • Coating Formulation Development: Rapid screening of new water-based barrier coatings, PFAS-free oil/grease barriers, and bio-polymer dispersions
    • Prototype Sample Preparation: Coating of prototype and pilot-scale molded pulp products for customer presentation and regulatory testing
    • Process Parameter Optimization: Quickly determine optimal spin speed/duration combinations for new coating materials or complex part geometries
    • Small-Batch Custom Coating: Producing limited runs of coated specialty products or artisanal pulp goods
    • Quality Assurance Incoming Testing: Rapid validation of coating lot-to-lot consistency for quality control labs
    Customization Options
    Sample Fixture Design
    Custom vacuum chucks, 3D-printed nests, or mechanical clamping fixtures designed for specific 3D molded pulp product geometries
    Chamber Material
    Choice of transparent acrylic for process visibility, stainless steel for chemical resistance, or PTFE-lined for aggressive solvents
    Hot Plate Integration
    Pre-bake or post-bake hot plate module for drying or curing coatings (temperature range RT-150°C)
    Nitrogen Inert Capability
    Inert gas purge port for oxidation-sensitive coatings or bio-polymers requiring oxygen-free environments
    Automated Dispense
    Upgrade from manual dispense to programmable syringe pump dispense for precise coating volume control
    Extended Speed Range
    Motor upgrade to achieve spin speeds up to 12,000 RPM for ultra-thin film applications
    System Features
    Compact Benchtop Footprint
    Small size (approx. 500 × 450 × 450 mm) occupies minimal laboratory bench space
    Dual-Station Efficiency
    Two independently programmable spin heads for up to twice the throughput of single-station equivalents
    Intuitive Touchscreen Control
    Single 7-inch color HMI with straightforward, walk-up-and-operate UI and pre-loaded coating recipes
    Programmable Recipes
    5 programmable spin stages per station with speed, acceleration, and duration control
    Customizable Fixture Compatibility
    Vacuum chucks and custom fixtures accommodate wide range of 3D pulp molded shapes
    Visible Spin Process
    Transparent acrylic chambers allow direct observation of coating behavior during operation
    Support and Services
    • Start-up & Calibration Service: Factory pre-calibration with remote commissioning assistance
    • Operator Training: Comprehensive setup, programming, cleaning, and safety training (on-site/remote)
    • Custom Fixture Engineering: Design and fabrication of custom sample holders for specific product geometries
    • Application Notes Library: Access to curated library of recommended parameter sets
    • Technical Support Hotline: Responsive remote technical assistance via phone, email, and live video
    • Preventive Maintenance Kits: Scheduled replacement parts and recalibration services
    • Spare Parts Availability: Lifetime supply of genuine spare parts through global distribution
    Packing and Shipping
    • Packaging: Export-grade wooden crate with custom foam inserts, anti-static packaging, and moisture barrier film
    • Shipping Options: Worldwide sea freight, air freight (3-7 days), or courier services with transit insurance
    • Delivery Time: 10-20 days for standard configurations; 20-30 days for customized configurations
    • Documentation: Full export documentation including commercial invoice, packing list, bill of lading, and CE certificate
    Frequently Asked Questions
    What types of 3D-shaped pulp molded products can be coated on this system?
    With custom fixtures, the system can accommodate a wide range of 3D shapes including bowls, plates, trays, cups, food containers, electronics packaging inserts, and specialty molded products. Typical size limit approximately 100 mm footprint with 50 mm height.
    Can this system handle both thin-film coatings and thicker barrier coatings?
    Yes. The broad speed range (300-8,000 RPM, extendable to 10,000 RPM) combined with programmable acceleration profiles allows processing of low-viscosity solutions for thin films as well as higher-viscosity dispersions for thicker barrier layers.
    Is the system easy to clean between different coating types?
    Yes. The removable collection bowls are interchangeable, and each chamber can be cleaned independently. Detailed cleaning protocols are provided for common coating chemistries to avoid cross-contamination.
    Does the system require a dedicated compressed air supply?
    No. The system operates on standard AC power only, with an integrated vacuum pump for substrate holding. No compressed air is required.
    What safety features are included?
    Each station has lid interlocks, emergency stop buttons, overcurrent protection, and vacuum loss safety interlocks. Exhaust ports connect to facility fume extraction. All electrical components are CE-certified.
    Can this system be used for student training and multi-user lab environments?
    Yes. The intuitive touchscreen interface, lockable recipe storage, and straightforward cleaning protocol make it ideal for multi-user academic and industrial lab environments.
    Product Tags:

    compact laboratory spin coater

      

    dual-station pulp molding machine

      

    spin coater for prototype development

      
    Quality Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development for sale

    Compact Dual-Station Laboratory Spin Coater for Pulp Molded Prototype Development

    Company Info.
    Dongguan Osmanuv Machinery Equipment Co., Ltd
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