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Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production

    Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
     
    Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers
    • Buy cheap Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production from wholesalers

    Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production

    Ask Lasest Price
    Brand Name : OSMANUV
    Model Number : OSM-XT-500
    Price : Negotiation
    Payment Terms : T/T
    Supply Ability : Negotiation
    Delivery Time : 30~40 Days
    • Product Details
    • Company Profile

    Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production

    Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production
    Production Line Composition

    This compact, modular system features:

    • Manual/Semi-Auto Loading Station: Flexible product presentation for R&D and pilot projects
    • 6-Station Programmable Spin Coating Chamber: The core unit with customizable spin profiles for each station
    • 6-Axis Programmable Motion System: Allows complex coating path programming for varied product geometries
    • Compact Rapid Drying Oven: Energy-efficient oven with adjustable temperature zones
    • Centralized Control Unit: PLC-based system with intuitive HMI and recipe memory for storing multiple custom coating programs
    Product Description

    This Compact 6-Station Programmable Spin Coating System is a versatile and space-saving solution perfect for R&D, pilot projects, and small to medium-batch production of coated molded pulp tableware. It allows for rapid prototyping and application of various functional coatings (waterproof, oil-proof, heat-resistant barriers) to diverse pulp molded samples with high precision.

    The machine enables manufacturers to test and perfect uniform, high-performance coatings with exceptional control and repeatability, serving as a vital bridge between lab-scale concept and full-scale production. Custom-engineered fixtures ensure secure product holding during the spin coating process for consistent 360-degree internal coverage.

    Technical Parameters
    ParameterSpecification / Description
    ModelPML-SC-6 (Compact R&D Series)
    Number of Work Stations6 Positions (Programmable Indexing)
    Coating Accuracy±1.0%
    Production Capacity5-15 cycles/min (Adjustable for R&D flexibility)
    Coating Application MethodProgrammable Precision Spray / Rotary Spin Coating
    Compatible Coating TypesWater-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, test formulations
    Drying / Curing MethodCompact IR or Convection Oven with Adjustable Temperature (RT - 120°C)
    Control SystemMicroprocessor with Recipe Memory; saves and loads multiple coating programs
    Power Supply220V / 50Hz/60Hz (Customizable for regional standards)
    Air Pressure0.5-0.7 MPa
    Machine Footprint (L×W×H)Highly customizable; compact layout available (approx. 5m × 2m × 1.8m for standard configuration)
    Application

    Suited for laboratories, startups, and manufacturers producing a wide variety of molded pulp tableware products requiring tailored coating solutions:

    • Coating formulation R&D: Testing bio-based coatings, PFAS-free oil barriers, and waterproof agents on pulp molded substrates
    • Process parameter optimization: Determining ideal spray volume, rotation speed, and drying conditions for full-scale production
    • Small-batch production: Manufacturing limited runs of specially coated, high-value, or prototype tableware
    • Quality control testing: Verifying coating performance and consistency before committing to large production orders
    Customization

    This system is highly customizable for R&D and small-batch production needs. Customization options include:

    • Various spin head designs and fixture types (vacuum chuck, mechanical clamp, custom-machined nests)
    • Software for complex coating recipes and test protocols
    • Integration with different drying or curing technologies (IR, UV-LED, NIR, hot air)
    • Tailored product holders designed to hold your specific tableware shapes (bowls, plates, trays, cups)
    • Modular layout adaptable to available lab or production space
    • Data logging capability for process parameter recording and quality traceability
    Features
    • Flexibility: Easy-to-change programs and fixtures make it ideal for R&D and small batches of different products
    • Compact Design: Saves valuable floor space in smaller production or lab areas
    • User-Friendly: Simple interface allows for quick setup and operation with minimal training
    • Precision Coating: Ensures consistent, thin, and uniform film on complex 3D geometries
    • Rapid Drying Cycle: Integrated drying oven speeds up the R&D process
    • Durable & Low Maintenance: Built with industrial-grade components for reliable performance
    Support and Services
    • Installation Manual & Video Support: Detailed documentation and online training resources
    • Online Training: Remote training for operators and maintenance personnel
    • Optional On-Site Commissioning: Professional installation and setup support available
    • Application Development Support: Assistance with coating formulation integration and parameter optimization
    • Technical Hotline: Responsive remote technical support
    Packing and Shipping
    • Packaging: Shipped as one main crate with several smaller boxes; standard export wooden case packaging ensures safety for all shipping methods
    • Shipping: Worldwide shipping available with flexible logistics options
    • Delivery Time: 30-45 days depending on customization requirements
    Frequently Asked Questions
    Q: Is this machine suitable for testing new coating formulas?
    A: Absolutely. Its programmable nature and customizable parameters make it an ideal platform for R&D and coating formulation testing.
    Q: How difficult is it to change the product setup?
    A: Very simple. The mechanical fixtures are designed for quick release, and product profiles can be saved and recalled from the control system.
    Q: Can this system be scaled up to full production later?
    A: Yes. Process parameters optimized on this R&D system can be directly transferred to our high-output production lines for seamless scale-up.
    Q: What types of coatings can be tested on this system?
    A: The system is compatible with water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, and various test formulations. Customization options are available for specific coating viscosities and curing requirements.
    Quality Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production for sale
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