Fixed & Floating Head Shell and Tube Heat Exchanger

Name: Fixed Floating Head Shell and Tube Heat Exchanger
Brand: YUHONG
Price: 1 USD

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Payment Terms :	T/T,L/C
Model Number :	SHELL&TUBE HEAT EXCHANGER
Certification :	ASME , U STAMP , PED, API , ABS, LR, DNV, GL , BV, KR, TS, CCS
Price :	NEGOTIABLE
Delivery Time :	45-150 Days
Brand Name :	YUHONG
Supply Ability :	50 SETS/MONTH

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Product Details
Company Profile

Fixed & Floating Head Shell and Tube Heat Exchanger

Yuhong Group Co., Ltd. is a trusted manufacturer of thermal process equipment, delivering reliable shell and tube heat exchangers, pressure vessels, and air coolers to global industries. We also supply a full range of precision components, including tube bundles, U-tubes, finned tubes, heat exchanger tubes, and essential parts (tubesheets, baffles, heads, nozzles).

Need a custom quote for Shell and Tube Heat Exchanger? Contact our engineering team directly: [email protected]

Product Overview

The shell and tube heat exchanger is the most widely used heat transfer equipment in industrial processing. Its robust construction, high efficiency, and adaptability to various pressures, temperatures, and fluids make it the preferred choice for demanding applications. Our exchangers are engineered to meet your specific process requirements, with designs available in fixed tubesheet, floating head, and U-tube configurations, each offering distinct advantages.

Heat Exchanger Types

Type	Description	Best Suited For
Fixed Tubesheet	Tubesheets are welded directly to the shell. Simple, economical design.	Clean services with low fouling potential and small temperature differences between shell and tube sides.
Floating Head	One tubesheet is free to move, allowing for thermal expansion and easy bundle removal.	High-temperature differentials, fouling services requiring frequent cleaning, and corrosive fluids.
U-Tube	Tubes are bent into a U-shape, eliminating one tubesheet. The bundle can expand freely.	Applications with high thermal expansion, where cleaning is primarily on the shell side, or for high-pressure tube-side fluids.

Material Options

We fabricate exchangers from a wide selection of materials to match your process media and environmental conditions:

Carbon Steel (SA516 Gr.70, SA106 Gr.B, SA266 Gr.2) - Economical choice for non-corrosive services.
Stainless Steel (304/304L, 316/316L) - Excellent corrosion resistance for chemical, food, and pharmaceutical applications.
Alloy Steel (e.g., 1¼Cr-½Mo, 2¼Cr-1Mo) - For high-temperature services in refining and power generation.
Nickel Alloys (Monel 400, Inconel 600/625, Hastelloy) - For extreme corrosion resistance in harsh environments.

Key Components & Specifications

Component	Typical Material(s)	Function & Design Notes
Tube Bundle	ASME SA179, SA213 TP316L, etc.	Primary heat transfer surface; tube size, wall thickness, and layout optimized for thermal duty.
Tubesheet(s)	SA266 Gr.2, SA182 F316L, etc.	Holds tubes in place; thickness calculated for pressure and tube loading.
Shell	SA516 Gr.70, SA106 Gr.B, etc.	Contains shell-side fluid; includes inlet/outlet nozzles and possibly expansion joint (for fixed designs).
Baffles	SA516 Gr.70, SA240 316L, etc.	Directs shell-side flow across tubes to enhance heat transfer and support tubes.
Channel / Bonnet	SA516 Gr.70, SA105, etc.	Distributes tube-side fluid; removable for inspection.
Nozzles	SA105, SA182 F316L, etc.	Connections for process fluids, instruments, drains, and vents.

Technical Highlights

Precise Thermal Design: Thermal calculations using HTRI or similar specialized software ensure optimal performance.
Reliable Tube Connections: Composite process of expansion and welding ensures leak-free operation under severe conditions.
Maintainability Design: Floating head and U-tube designs allow for easy mechanical cleaning and maintenance.
Structural Integrity: Components checked against local wind and seismic loads for safe operation.
Quality Documentation: Comprehensive documentation including MTRs, PQRs, NDT reports, and ASME data reports.

Selection Considerations

Correctly selecting the heat exchanger type at the initial stage can prevent operational problems:

Thermal Stress: For temperature differences exceeding 50°C, consider floating head or U-tube designs to avoid thermal stress issues.
Scaling Risk: For shell-side media prone to scaling, select floating head or U-tube exchangers for mechanical cleaning capability.
Tube-Side Pressure: Under extremely high pressure conditions (>10MPa), U-tube heat exchangers offer safer and more economical solutions.
Material Compatibility: Consider thermal expansion coefficients and weld compatibility to avoid cracking or galvanic corrosion.

Application Areas

Petroleum Refining: Crude oil preheating, tower top condensation, product cooling
Chemical and Petrochemical Industries: Reactor feed/discharge heat exchange, solvent recovery
Power Industry: Lubricating oil cooling, generator air cooling, turbine extraction steam condensation
HVAC & Refrigeration: Chiller evaporators/condensers, heat pump systems
Food and Pharmaceutical Industries: Pasteurization, pure steam condensation, process fluid heating/cooling

Customized Services

We provide end-to-end services from concept design to final delivery:

Thermal and mechanical design based on process data
Optional special internal structures for improved efficiency
Auxiliary system integration including tube racks and instrumentation
On-site services: Installation guidance, commissioning support, and after-sales maintenance

Get Your Customized Solution

To select the most suitable shell-and-tube heat exchanger for your process, please contact the engineering team at Yuhong Group. Send your process requirements to [email protected] and we will provide you with professional technical advice and a competitive quote.

Shell and tube heat exchanger industrial installation

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