BT-150D 3-Axis CNC PCD&PCBN tool grinder is made of grinding
wheel oscillation axis(X-axis),rotation axis in the horizontal
plane(C-axis),feed axis(Y- axis). The tool grinder is reliable in performance and it is
suitable for massive production of carbide inserts, PCD and CBN inserts. Once centering
is finished, grinding will be done automatically. The even consumption of
grinding wheel can be measured and compensated by the system, so production with long
cycle time can be achieved.Features
1. Mechanical Structure: The base of machine is made of solid
casting with high
quality. It can meet grinding requirements of any hard material.
The optical
component and CCD camera are properly protected from splash by
metal cover.
2. Grinding Spindle: With high precision and frequency control
speed, the spindle
power is 3Kw, max speed is 3000r/min. The inner of spindle is
cooled by
recycling water. The radial run-out is 0.002mm and axial run-out is
0.003mm.
3. Machine tool guide way: The guide way with high precision roller
greatly
enhances the rigidity, precision and durability of the machine.
4. Grinding software: our company developed the grinding software
and can set
various kinds of grinding parameters managed database system.
5. Wheel Oscillation: The grinding wheel oscillation is controlled
by CNC program
and move very smoothly with speed optimization. Oscillation length,
position and
frequency can be set in the program;
6. Lubrication system: intermittent automatic lubrication system,
users can set
time and intermittent for oil, ensure the service life of the
screw.
7. Online Measurement: The tool can be measured before, during or
after the
grinding so that the grinding wheel consumption can be compensated
and the
grinding accuracy can be guaranteed. The measurement can be
scheduled in the
software interface.
8. Online Wheel dressing: The end of the grinding can be dressed
and cleaned
automatically during the grinding with compressed air. The wheel
dressing can
be arranged in the software interface.
9. With close study of the grinding process, AE (Acoustic Emission)
device can
also be adapted into the machine as optional so that accuracy,
efficiency, safety
can be reached.
1. Humanized software interface: the software can display images
and CNC axes
coordinates and calibration hair-cross on the computer. At the same
time, the
software servers as interface of CNC system. The grinding wheel
parameters,
tool parameters and machining parameters can be edited and modified
on the
interface.
2. No vertical axis: vertical shaft lifting is not necessary
because of height
adjusting fixture on the workbench, greatly enhances the stability
and rigid of the
equipment.
3. Automatic grinding: the machine can feed automatically grinding
after setting
the basic parameters. Reduce grinding difficulty, reduce labor
intensity, and can
keep long time automatic production.
