automatic screw locking machine with two work stations invested for
1x2panel light screw tightening
Machine Description
The automatic two-station screw locking machine is a state-of-the-art solution designed to optimize the assembly
process of 1x2 panel lights, ensuring precision, efficiency, and scalability in high-volume
production environments. This advanced system features dual independent workstations, enabling simultaneous screw tightening on two separate 2x2 panel
light units, effectively doubling throughput while maintaining
consistent quality.
Tailored specifically for 1x2 panel lights—a popular size in commercial and office lighting—the machine
automates the critical screw-fastening step required to secure
components such as frames, diffusers, and driver housings. Each
workstation is equipped with programmable screwdrivers,
precision-guided by servo motors and vision systems, to accurately
align and tighten screws into pre-defined positions on the 300mm x
600mm panel light structure. The dual-station design eliminates
downtime between cycles, as one panel light can be loaded/unloaded
while the other undergoes screw locking, ensuring continuous
operation and maximizing productivity.
Key advantages include modular adaptability, allowing quick adjustments to accommodate variations in screw
types, torque settings, or panel light designs. Integrated sensors
and error-proofing mechanisms detect misaligned screws or missing
components, minimizing defects and rework. The system’s compact
footprint and user-friendly HMI (Human-Machine Interface) further
streamline integration into existing production lines.
By combining dual-station efficiency with specialized capabilities for 1x2 panel lights, this machine reduces labor costs, accelerates cycle times, and
ensures uniform screw quality—critical for maintaining the
structural integrity and aesthetic consistency of modern LED panel
lighting systems. Ideal for manufacturers seeking to enhance
automation in high-mix, high-volume environments, this solution
represents a scalable investment in precision manufacturing. The
two-station screw locking machine redefines panel light assembly,
delivering unmatched speed and reliability for the 2x2 form factor
while future-proofing production workflows.
Machine Features
- Automatic feeding screw, automatic locking, avoid second pollution
of hand touch on screw
- Screw loosing, miss locking sensor available to guarantee screw
locking accuracy and efficiency
- Screw locking speed 1.5-2.0s/screw, locking speed is stable.
Machine can keep long time working
- With high capability, easy to change program for different product
- Equipped with two Z-axis, two screw feeding device to get higher
screw locking speed
| Model | ZD630 |
| Main Control Unit | Movement Control Board |
| Programming | Touch Screenand Handheld Programmer |
| Drive Mode | Precise Servo Motor/Stepper Motor + Linear Guideway |
| Maximum Working Range | 300*600mm |
| Positioning Accuracy | ±0.1mm |
| Weight | 275KG |
| Measurement | 150*152*140CM |
| Working Power | AC220V/50~60Hz/3800W |
| Working Air Pressure | 0.4~0.6Pa(no moist) |
| Tempure and Humidity | Tem:0~40 Hum:20~90% |
