Key Functional Advantages
1. High-Efficiency Homogenization for Fine Texture
The equipment is equipped with a high-performance rotor-stator homogenizing head, which generates strong mechanical shear force, impact force, and cavitation effect during high-speed rotation. This can effectively break down agglomerated solid particles (such as titanium dioxide, zinc oxide, and active ingredient particles) into fine particles of 0.1-5 micrometers, and fully integrate oil and water phases to form a stable emulsion. For cosmetic products such as foundations and creams, this ensures a smooth, delicate, and non-grainy texture, improving product spreadability and skin-friendliness.
2. Stable Vacuum Deaeration to Extend Shelf Life
The integrated high-quality vacuum system can quickly evacuate the air in the sealed mixing tank, maintaining a stable negative pressure environment throughout the production process. This not only prevents air bubbles from being mixed into the raw materials during stirring and emulsification but also removes existing air bubbles and dissolved oxygen in the materials. For cosmetics, this avoids problems such as surface froth, air holes, and oxidation of active ingredients (such as vitamins, plant extracts, and essential oils), effectively extending the product shelf life and ensuring consistent quality during storage.
3. Precise Temperature Control to Protect Active Ingredients
The double-jacket temperature control structure adopts a uniform heat transfer design, which can accurately heat or cool the raw materials to the optimal processing temperature. The temperature control accuracy reaches ±1℃, which can meet the different temperature requirements of various cosmetic production processes. For example, it can precisely control the melting temperature of waxes in lipstick production, the dissolution temperature of thickeners in lotion production, and the low-temperature emulsification temperature of heat-sensitive active ingredients (such as hyaluronic acid and collagen), effectively protecting the activity of functional ingredients and ensuring product efficacy.
4. Dual-Stirring System for Uniform Mixing
The equipment adopts a dual-stirring design combining an anchor stirrer and a paddle stirrer. The anchor stirrer fits closely with the tank wall, ensuring that the raw materials adhering to the tank wall are fully stirred without dead zones; the paddle stirrer promotes the overall circulation of the materials, making the raw materials in the tank fully contact and mix with the homogenizing head. This dual-stirring system is suitable for materials of different viscosities, from low-viscosity serums and lotions to high-viscosity creams and masks, ensuring uniform dispersion of all ingredients and consistent product quality.
5. Hygienic Design Meeting Cosmetic Industry Standards
All parts in contact with cosmetic raw materials are made of 316L stainless steel, which has excellent corrosion resistance and compatibility with various cosmetic raw materials (including acidic, alkaline, and alcoholic materials). The inner surface of the tank is polished to a roughness of Ra ≤ 0.8 μm, which is smooth and free of dead corners, avoiding raw material residue and cross-contamination. The equipment is equipped with a CIP (Clean-in-Place) cleaning system, which can realize automatic cleaning of the tank and pipelines, reducing manual labor and ensuring compliance with the GMP production standards of the cosmetics industry.
6. Intelligent Control for Easy Operation and Batch Consistency
The equipment is equipped with a PLC touchscreen control system, which can intuitively set and adjust parameters such as homogenizing speed, stirring speed, temperature, vacuum level, and processing time. It supports data recording and batch parameter replication, which can effectively avoid quality fluctuations caused by manual operation errors and ensure consistent quality between batches. The touchscreen interface is simple and easy to operate, and operators can complete all operation steps after simple training, reducing the threshold for equipment use.
