The machine is integrated washing filling and capping together. It
is ideal machine to produce barrel water. The whole machine is
using stainless steel 202 shell, rust resistant, can be cleaned
easily.Main electric parts are all branded. Air channel system use
Air TAC brand product.The machine is with compact construction,
just occupy small room, working efficiency is high. The machine
only need 2 operators to control, is a good choice for factory.
The machine set-up do not need plug floor screw, after case taking
off, set the machine on the flat floor, and then adjust stand
height and adjust all stand pressure to be average. After the
machine is set up well, get in through water pipe, drain pipe and
power, air power.
Working process:
Barrel filling unit can be divided into 3 steps: washing, filling
and capping, total 18 working stations
1, 1 electric heating station
2, 2 disinfectant washing stations
3, 1 dripping station
4, 2 return water stations
5, 2 pure water stations
6, 1 dripping station
One side 9 stations, Both sides 18 stations
Working process as below:
- The empty bottles enter the washing and disinfection stations
through the chain and bottle holder. (The washing bottle passes
through 9 stations) Washing process will be divided into 4 steps:1,
hot alkali water washing 2,thimerosal washing；3,clean water
washing,4,pure water washing.Every washing step is set to 8S,after
washing,there will be 10S for dripping. When the drive motor runs
with an empty bottle, and enters the positioning induction zone
with the sensor on the chain, the positioning sensor switch sends a
signal to stop the drive motor, and at the same time, the rinse
bottle water pump starts to perform The flushing and disinfection
work (the flushing time is controlled by the PLC program setting);
2. After rinsing, the rinsed empty bottles are transported by the
bottle washing drive mechanism, and fall on the bottle pushing
rack. The bottle pushing cylinder works to push the empty bottles
to the filling position, so that the filling nozzle is aligned with
the water bottle mouth, etc. After the water is flushed, the
filling pump starts filling. (The filling time is adjusted by the
user according to needs)
3. When the filling is full, the PLC sends out a control signal,
the filling solenoid valve is closed, and the filling is stopped.
After the filling is completed, the filled water bottle is sent to
the cover of the capping area by the next water bottle and sent to
the gland Area, the capping cylinder drives the capping device to
press the cap tightly. At this point, a wash irrigation cycle is
completed.
Parameters:
Cylinder: Air tech-Taiwan
Magnetic valve: Air tech-Taiwan
Rising pump-filling pump: Nanfang
PLC: Mitsubishi Japan
Material: SUS304
Power:22KW
Dimension: 5000*2300*1800mm
Weight: 1000kg
