Hotdog roll and Hamburger Buns can be found worldwide, they are loved by people.
The dough are put into baking trays with moulds, and are
transported into automatic final proofing room, after final
proofing, the dough pieces can be decorated (seeding topping ,
topping or decorative cutting) before baking, the air/gas
proportional controlled direct heated tunnel oven or air
circulation type indirect heated tunnel oven, the baked products
are cooled by spiral cooler, before packing, they can be split and
paste cream or jam, the empty pans return through the pan cooling
tunnel to the dough positioning and panning machine. And enter into
next cycle.
According to customer’s requirement, a static proving room for
trolleys, automatic trolley loader and automatic trolley un-loader
can also be integrated.
Baking effect is the key to producing the perfect bread.Saimai’s
tunnel oven has independent temperature control in each zone to
ensure that the product coming out of the oven has a uniform
texture and color. The user-friendly software saves recipes and can
easily switch between products to minimize downtime and waste.
We also can customize our production lines to match the factory
layout and design of our clients’ existing plants.
The line can be equipped with:
Make-up line
Automatic Step-proofer
Automatic Trolley Loader (optional)
Automatic Trolley Un- Loader (optional)
Topping machine
Tunnel Oven
Suction Depanner/ Needle Depanner
Pan cleaning machine
Pan cooling tunnel
Pan buffer
Spiral Cooler
Sling & finning machine ( Optional)
Packaging machines
Make-up Line
Cooperate with the best Forming equipment manufacturer in China to
ensure produce the best baking products for customers
Proofing Room
Pans, trays can all be handled by the proofing room. Different tray
types can be used as long as their outer dimensions are equal. The
proofing room has several racks that consist of one or more levels,
making the proofing time and capacity flexible without increasing
the floor space.
The pans are fed into the proofer by conveyor and do not touch each
other. Once a row is filled, it is lifted with an L-shape carrier.
This process is repeated until the first dough has reached the top
level. Then, the pans are moved out of the proofing room.
The proofing room is accommodated with a temperature and humidity
control system and insulated housing.
Tunnel Oven
1: The oven is constructed gas-tight baking tunnel, divided into
2m/ section. Each section is connected on a frame, with a gas-tight
connection between the sections.
2: the baking tunnel are insulated with 20CM-25CM layer of
high-quality insulation material, in order to reduce heat loss to a
minimum.
3..Inspection door on the control side
4.Stainless steel side and top outside panel.
5.The temperature is measured in each zone, both temperature
underneath and above the product to be baked. PT-100 sensors are
fitted in the baking tunnel for this purpose. The measured values
for each zone can be read both on the central control panel (touch
panel) and moisture instrument.
6.In the event of a driving motor failure, the belt can be driven
by the hand device. Which could send the product out of the oven.
7. OMRON PLC system is built into the control cabinet for the
control of the oven.
Suction Depanner/ Needle Depanner/ Flip –over depanner
By means of a pick-and-place principle, a depanning head is
positioned above pans; the (exchangeable) depanning head picks up
the product and then transfers it to the cooling conveyor and
releases it.
Edge pan cooler
Spiral Cooling Tower
Our spiral cooling tower is suitable for the food industry, light
industry, and the optimal conveying equipment during the automatic
continuous production. It is widely used in food cooling,
conveying, and so on
Features:
1. It can be customized to meet customer requirements and designed
to be the most suitable size and structure for your product.
2. Reliably and practicability: It is in accord with ergonomics and
durability.
3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the
equipment.
4. Strict food safety standard: Smooth and clean surface, opening
design and stainless structure make it easy to be cleaned.
5. Its advantages as below: beautiful shape and good quality;
transmit steadily and smoothly with low voice; easy operation and
low maintenance cost.
6.Optional for the cleaning system, the cleaning system has
circulating hot water, steam cleaning, residue removing, and strong
wind function.
Conveyors
1. PLC systems can monitor faults and showing alarm information in
English according to the customer’s requirement. It has an open
communication interface for the internet and is free to connect
with other controlled systems and computer systems.
2. Incorporated the design of Europe and Japan into our equipment.
Maximum reduce the cost of labor and realize real automation.
3. According to the workshop area and the requirement of
manufacturing to perfectly design the size and structure.
our owrkshop:
Packaging and delivery:
