Fully automated production line Toast Lines
The toast bread line is the highly efficient line that integrating
high-quality equipment, it can bake open top sandwich loaf, Tin
bread and bread Rusk.
After dough preparation and make-up line, the toast moulds with
dough pieces are fed into the automatic Multi-Step proofer. After
leaving the final proofer, the toast moulds are automatically
equipped with a lid.
Either the air/gas proportional controlled direct heated tunnel
oven or air circulation type indirect heated tunnel oven can be
used for baking. After baking, automatic de-lidding is done, after
which the suction depanner/needle depanner/flip –over depanner will
take the products out from moulds. The baked products are cooled by
spiral cooler and the empty pans return through the pan cooling
tunnel to the dough positioning and panning machine. And enter into
next cycle.In addition to the slicing machine and drying oven, the
line is suitable for producing bread rusk.
According to customer’s requirement, a static proving room for
trolleys, automatic trolley loader and automatic trolley un-loader
can also be integrated.
We also can customize our production lines to match the factory
layout and design of our clients’ existing plants.
Toast Lines Workflow:
Dough mixer →Make up line→Panning machine →Auto Lidder →Tunnel oven
→Auto.delidder→ Depnner→ Spiral cooler→ slicer and jam
injector→Packaging machine
Inner cycle 01: Auto delidder → Lid return conveyor→Auto Lidder
Inner cycle 02: Depanner →Pan return conveyor →Panning machine
The line can be equipped with:
Make-up line
Automatic Step-proofer
Automatic Trolley Loader (optional)
Automatic Trolley Un- Loader (optional)
Automatic Lidder
Tunnel Oven
Multi-step pan cooler
Pan buffer
Pan vibrator for quick exhaust
Air blow unit
Suction Depanner/ Needle Depanner/ Flip –over depanner
Spiral Cooler
Slicer ( Optional)
( Cream/Jam Extruder)
Packaging machines
Buffer tower
1. Support structure in stainless steel and be mounted on the lid
return conveyor.
2. The buffer tower is used for storage lid temporarily according
to the speed of whole line, which can lift two trays up together
per time.
3. If the lidding machine run abnormally, the lid on the return
conveyor is exceed the quantity that required by lidding machine,
the photoelectric sensor will send signal out and make the lid be
stored temporarily. When lidding machine run normally, the
photoelectric sensor will send signal out, and the lid will be
transported down step by step.
4 The buffer tower can help to control prevent from lid is block.
The whole line run smoothly
Tunnel oven
Baking effect is the key to producing the perfect bread. Saimai’s tunnel oven has independent
temperature control in each zone to ensure that the product coming
out of the oven has a uniform texture and color. The user-friendly
software saves recipes and can easily switch between products to
minimize downtime and waste.
De-lidding machine
1. Support structure in stainless steel and be mounted auto. Oven
un-loader.
2. When the tray(toast box) arrive at specified position, the de-
lidding machine begin to operate, the electromagnet component will
go down ,suck the lid up and move to the top of lid return
conveyor,and the air cylinder will make the lid be put on the lid
return conveyor, the electromagnet loose the lid.
3 Motion through a rodless air cylinder.
Flip over Depanner
1. Support structure in A3 plate on floor-standing height
adjustable legs.
2 .Independent electric and control panel.
3. The overturning depanning plate take the tray over turn two
times,then put the tray back on the return conveyor, and the cakes
are caught by overturning PU belt. The belt is high- temperature
resistance PU belt with white color.
