high production N95 Face Mask Making Machine , earloop mask machine
OEM supported
semi-automation fold mask production line (typical models such as
N95 masks).
The equipment is loaded in a full roll. Multi-layer non-woven
fabric rolls are subjected to compound roll welding. The nose line
is unwound and cut after welding. After being rolled and cut to
length, it is welded, and then the body is folded in half.
After ultrasonic welding and fusion, the final mask is rolled and
formed.
Equipment installation and configuration requirements
(1) Equipment size: 7200mm (L) × 1500mm (W) × 1900mm (H);
(2) Appearance color: international standard titanium warm gray 1C,
if there is no special instructions, follow this standard;
(3) Equipment weight: ≤ 1500kg, ground bearing ≤ 500kg / m2;
(4) Working power supply: equipment 220VAC ± 5%, 50Hz, rated power
about 14kw;
(5) Compressed air: 0.5-0.7mpa, with a flow rate of about 300L /
min;
(6) Operating environment: temperature 10-35 ℃, humidity 5-35% HR,
no combustible, corrosive gas, no dust (cleanliness no less than
100000).
The main composition of the equipment structure
1. The equipment is equipped with Max6 sets of cloth unwinding and
a roll diameter of Max600mm;
2. The fabric unwinding adopts the active unwinding method, and
automatically unwinds according to the position of the tension
roller;
3. Nose bar welding module: including the functions of nose bar
unwinding, nose bar leveling, fixed length conveying, cutting and
welding;
4. Fabric compound roll welding unit: adopts ultrasonic welding
head and steel mold welding method, roller parallelism and position
are accurately adjusted during welding, and the welding system has
cooling function;
5. The material driving unit adopts a servo motor to control the
main driving roller to drive the cloth, running smoothly, and the
pressure is precisely adjustable;
6. Folding forming unit: adopt adjustable triangle plate with
adjustable height and angle to ensure that the mask is neutrally
folded in half.
7. Forming welding unit: ultrasonic welding is used, the welding is
firm, the pattern is clear, the pressure of the welding system is
adjustable, the welding system has a cooling device, and the
technical parameters of the ultrasonic welding system are
adjustable;
8. Forming and cutting unit: rolling cutter wheel: knife pad wheel.
Adjustable pressure, material: high-speed steel.
9. Waste separation unit, the waste automatically falls into the
frame;
10. Control system: The equipment includes PLC control system and
touch screen operating system.
Suitable Raw Materials
| NO | Raw materials | OD (mm) | Roller ID (mm) | Width (mm) | Thickness (mm) | Weight (Kg) | Remark |
| 1 | Non-woven outside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
| 2 | Filter cotton | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1-4layer |
| 3 | Non-woven inside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
| 4 | Bridge of nose | Max400 | Φ76.2 | 3-5±0.2 | 0.5-1.0±0.1 | 30 | 1roll |
| 5 | Earband | roll/box | Φ15 | 5-8 | Max1.2 | Max10 | 2roll/box |
Production Capacity :
- Production Efficiency : 40-60ppm(Related to material tensile
properties)；
- Fold symmetry: +/- 1mm；
- Equipment failure rate: 5% (refers to the failure caused by the
equipment itself)
Specification parts, vulnerable parts and random spare parts list
| NO | Name | Specification | Quantity | Remark |
| 1 | Tool Box | - | 1 set | |
| 2 | Ear strap scissors | | 2 sets | One set on machine |
| 3 | Ear strap buckle | | 2 sets | One set on machine |
Outlook of machine system
FAQ
1. Q: Can you provide overseas services?
A: Engineers can serve overseas.
2. Q: How to use the machine?
A: Before sending the packaging machine to you, we will install it and test it, and then pack the
whole device in a wooden box, so you do n’t need to install it again,
3. Q: Test packaging before shipment?
A: we will surely 100% of the experimental test machine will be
normal without problems.
4. Q: What is the warranty period?
A: One year and offer whole life service.
5. Q: What is the payment term?
A: L / C or TT.
6. Q: What is the delivery time?
A: 15-20 days after receiving the deposit. Contact: 7 * 24 hours
online service If you need to pack other materials / products or have any questions about the packaging
machine, please feel free to email me or call us.
