Product Description
Plastic bottle juice drink filling line RCGF32-32-12
>>>Overview of Production Line:
The juice blending process is designed according to the formula of
the juice drink. Usually, the juice blending process is: sugar
preparation syrup, syrup filtration, concentrated juice dilution,
juice mixing tank,Vacuum degasser, Homogenizer, UHT(Sterilization),
CIP cleaning. For example: use concentrated juice to produce
bottled juice. Before the concentrated juice is prepared, it is
necessary to carry out the juice recovery, that is, adding an
appropriate amount of water to pre-dissolve and dilute the
concentrated juice. After that, it is sent to the mixing tank, and
then the syrup and other auxiliary materials are added, and the
water is stirred and the volume is adjusted.
>>>Processing flow:
Drinking Water Treatment Equipment → Syrup pot → Syrup Filter → juice mixing tank → Vacuum
degasser → Homogenizer → UHT(Sterilization) → Washing, Filling,
Capping 3-in-1 Machine For Filling Juice → Bottle Inverted Conveyor
Sterilization → Spray Water Sterilization.(85℃) → Labeling Machine
Code printer → Shrink wrap packing machine→ Finished Products
| Washing Filling Capping 3-in-1 in the Juice/Tea Hot filling line |
| Model | RCGF12-12-4 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-12 | RCGF40-40-12 |
| Capacity | 4000BPH | 5000-7000BPH | 8000-12000BPH | 12000-15000BPH | 15000-20000BPH |
| Bottle shape | (Bottle Diameter):50-110mm (Height):160-320mm |
| PET bottle | PET screw |
| Filling precision | ≤+/-1% |
| Filling pressure | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa |
| Rinsing pressure | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa |
| Power | 4.4Kw | 4.4Kw | 5.2Kw | 6.2Kw | 7.8Kw |
| Size(mm) | 2100*1750*2200 | 2800*2150*2300 | 3100*2450*2300 | 3800*2800*2500 | 4100*3000*2500 |
| Weight(Kg) | 3500 | 5000-7000 | 8000-12000 | 12000-15000 | 15000-20000 |
|
| If you need glass bottle juice filling line, please check them on
our website or contact the sales consultant directly. |
Juice Processing System
Juice batching system: sugar pot, batching tank, duplex filter,
homogenizer, vacuum degasser, tubular ultra-high temperature
sterilizer, heat preservation tank.
The heating method can be steam heating, sugar melting pot,
ingredient tank and beverage heat preservation tank can be made
into three layers of heat preservation treatment, the outermost
layer is heat preservation cotton, the middle layer is steam layer,
and the latter layer is material, so the heating speed is fast, the
heat loss is small, and the cost can be greatly reduced, so a steam
boiler needs to be configured.
Washing, Filling, Capping 3-in-1 Machine For Filling Juice
Washing, Filling, Capping 3-in-1 Machine is a set of equipment with
high precision and speed to fill liquid. It adopts bottle-neck
block technology, not only avoiding second pollution to the
bottle-neck, but also realizing filling different specs of bottles
in one equipment, which greatly improved commonality of this
equipment. Production capacity is 2000 bottles to 250000 bottles
per hour. Main-frame machine adopts frequency controlling electric
motor, which is much convenient to adjust speed in scope of
production capacity.
Detailed Images
Water treatment system
★ Automation grade: Automatic / Semi-automatic
★ Capacity range: 250L—30T per hour can be chosen.
★ Material of three pre-filters:SUS304 / FRP
★ Membrane brand: HYDECANME/DOW/GE OSMONICS/Saehan/Toray
★ Optional device: water tank, sodium ion exchanger,UV
sterilizer,water storage tank
★ Water pump:NangFang pump
Vacuum degasser
★ The vacuum degasser is used to degass the homogenized fruit juice
in the vacuum state, so as to prevent the oxidation of fruit juice
and prolong the storage period of fruit juice.
★ After degassing, the juice beverage can reduce or avoid the
oxidation of juice components, and reduce the change of color and
flavor of juice.
★ This equipment uses frame to combine vacuum pump, vacuum
degassing tank and delivery pump (screw pump) organically. It has
simple structure, convenient operation, easy maintenance, small
floor area.
Homogenizer
★ Homogenizer is mainly used for mixing, grinding and refining
juice drinks to avoid layering and improve the taste.
★ The shelf life is also improved, 3-5 times longer than the
original. The products are of good quality.
★ The wearing parts of the machine are durable, with stable and
reliable quality, high cost performance and low maintenance cost.
