Energy Efficient Direct Driven Air Compressor Optimized System Piping Design

Energy Efficient Direct Driven Air Compressor Optimized System Piping Design

Direct Driven Air Compressor Introduction

1, Tooth root shape innovation - tooth root is a key factor impact the efficiency of gas produce, problem-solving method is substantially active and passive parts of the rotor tooth root technological shape revolution, SEC achieve historic leap through select the computer software cutting equation software. This SEC core technology have been far ahead in the business field.

2, length, diameter innovation - optimized twin-screw rotor length: diameter ratio, improve overall work through shortening the distance between both ends of the rotor, make it at higher pressure have a higher volumetric efficiency and significantly reduced by to the oscillation, to reduce mechanical noise and prolong life.

3, the axis distance innovation - increasing the effective cross-sectional area of ​​the rotor and the active and passive axis distance let the rotor area to reach the highest utilization factor and leave sufficient room for install larger diameter bearings and fundamental solve the failure factors of screw rod bearing wear air compressor after run a number of years.

4, Wisdom leading technology, rather than led by technology - the essence of technology is not the crowd seeking imitate, but rather follow itself., with several high-tech fusion of thinking (optimization) improved to achieve energy saving, environmental protection these two new breakthroughs results, and official leading the new generation of full sail air compressor since 5:6 gear asymmetric line rotor launch.

Direct Driven Air Compressor Feature

1. 100% Continuous duty operation. Load/No Load operation
2. High quality CE Certificate industrial electric motors. ISO,CE,UL Certificate
3. Easy to use and read LCD control panel
4. High temperature, high pressure and anti-rotation shutdown
5. Energy efficient operation
6. 5 micron, water-resistant air filtration material
7. 1year full machine warranty,3years air end warranty.
8. Supply the machine with different working voltage according to customer's request,

160KW air cooling compressor parameters

160KW air compressor main spare parts

Screw Compressor Spare Parts

PLC(Siemens/Schneider)

• Significantly increase service life

• Powerful troubleshooting and protection function

Intake valve(HOERBIGER from Austria)

• System automatically adjusts the consumption
volume of gas accordingly

• System automatically adjusts the consumption
volume of gas accordingly

Motor (Jiangtian, Qingjiang,
same quality as Sullair of USA)

• Protection class IP54, insulation class F

• Efficiency 3%-5% higher than similar products

Air end (German technology) Rotorcomp

• Higher efficiency and more dependable

• Higher efficiency and more dependable

Air filter (Germany MANN)

• 99.9% dedusting effect, ensuring
dustproof quality of air compressor

Double screw (Sweden SKF)

• High precision, long service life

Three grade air and oil separator
(Germany MANN)

• Built-in highly efficient air and
oil separator core, ensuring oil
content of compressed air below
3PPM

Oil filter (Germany MANN)

• With efficiency 20% higher than
the average

• Filter accuracy up to 9μm

Overseas Engineer Service

• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.

Description:

Fully seal & double screw,dual shockproof,smooth operation,can be installed anywhere.
With a exquistie shape and compact structure and cover a small area.
Large displacement,stable pressure and high efficiency.
Low exhause temperature (only 7 °C~10°C higher than the ambient temperature)
Safe,liable,smooth operation,little noise and long maintenance cycle and using life.
The intelligent control system completely satisfy the continuous cooperation without man work.
Many screw air compressors operate together and start or shut down automatically
according to the air amount,and no man-work is needed.
It is more energy saving for a single compressor can adjust air demand automatically according to the users' air amount(frequency conversion type).
The degree of tightness of the belt can be auto-matched with the flexible belt. Through adjusting the tensility, the loss of the pressure and efficiency can be reduced to the lowest point and increase the efficiency.

Why Shanghai Rotorcomp compressor?

1. Stable and reliable

A Strong research and development capabilities, the effective use of a large number of patents.

Strong time has a strong R & D team, and close cooperation with Germany Rotorcomp Gmbh, has obtained 26 patents, the industry's leading design level, to create a reliable air compressor products.

B Selection of reliable parts

C exquisite manufacturing capability

Manufacturing benchmarking enterprises, improve the manufacturing management process, treat every manufacturing link with the spirit of craftsman, to create reliable air compressor products.

D rigorous testing methods and verification methods

Each test data of the first digital air compressor test line in China has been validated and verified to ensure the delivery quality of each device. We provide a corresponding test report for each of the products that have been manufactured in strict energy efficiency, and resolutely say no to the virtual standard parameters!

2. Energy efficient

A Basic knowledge of energy conservation

B The most efficient part selection

C Optimized system and piping design

D Intelligent air compressor control system

Shanghai Rotorcomp Screw Compressor Co., Ltd  founded in 1999, our company was a manufacturer of piston air compressors from 1985-1999. After 2000 our company headquarters moved to the international metropolis Shanghai and focused on screw air compressors, pressure vessel, refrigeration dryer, adsorption dryer and air filters with the support of Rotorcomp Verdichter Gmbh in German.

Shanghai Rotorcomp Screw Compressor Co. Ltd., Shanghai Ziqi Container Co.Ltd. have been cooperated with 2010 Beijing Nankou Railway Transit Machinery Co. Ltd., which belongs to China CNR Corporation Limited, as the strategic cooperation partner.

The Beijing Nankou company has processing equipment more than 100 sets, including large-scale precision equipment 90 sets and imported equipment 70 sets. Such as Hardinge double-ended grinder, Toshiba horizontal machining center, BW CNC vertical and horizontal machining center, Holroyd rotor profile grinder and Zeiss 3D measuring machine.

From 2017, we successfully develop the new generation oil-free air compressors with the ISO9001 certificate, ISO14001 certificate, energy-saving product certificate, OSHAS (Occupation Safety and Health management System) certificate, vonTUV certificate and CE Certificate. According to the Standard European Din40080, our air end and air compressors have won the praises of the customers over 45 countries worldwide.

Followed the principle and policy of " First-class Quality, First-class Service" Shanghai Rotorcomp insists on improving ourselves into a first-class supplier for the air compressor.