Industrial Pomegranate Juice Production Line 2 - 50T/H Pomegranate Juice Making Equipment

Industrial pomegranate juice production and processing line pomegranate juice making equipment

The pomegranate juice processing line uses high-quality pomegranate as raw material, adopts scientific peeling method, juice extraction technology and aseptic packaging technology, and processes pomegranate juice with a concentration of 64-66 ° Brix and a total acidity of 0.5-5.0%.

Technical parameters of pomegranate juice production line

Ingredients: pomegranate

Product: NFC pomegranate juice

Production: 1 ton of pomegranate per hour

Customer process: juice extraction, sterilization, filling

Preparation of pomegranate juice

The processing of pomegranate juice mainly includes: picking → bubble cleaning → lifting → peeling → transportation → juice extraction → low level storage tank → water pump → rotary screen → low level storage tank → degassing → disinfection, sterilization → filling.

[Selection of raw materials]

Choose pomegranates that are fully mature, fresh, with good flavor, rich juice, and free from pests and diseases, and remove pomegranates with pests and diseases or rotten parts. We should pick out the immature pomegranates.

[Raw material pretreatment]

1. Clean. After selecting pomegranate, wash and remove hair with clean water, wash with 1% hydrochloric acid solution or detergent solution to remove residual pesticides, wash with clean water, and then sow.

2. Peel and take pills. Use the pomegranate peeler to remove the pomegranate skin and keep the whole pomegranate seed.

3. Immersion protection. In order to protect the color, we soaked pomegranate seeds in a mixed solution of 0.1% isoascorbic acid and citric acid.

[Heating and pulping]

Pomegranate seeds are heated at 90-95 ° C for 3-5 minutes to promote softening, and then beaten with a pomegranate juice maker with a diameter of 0.5 mm to remove the core.

[Filter]

The rotary vibrating screen filters small meat particles and other impurities in the juice to increase the flavor of the juice.

Homogenization

Homogenization is to split the suspended pulp particles of pomegranate juice into smaller particles and evenly disperse them in pomegranate juice to increase the stability of pomegranate juice and prevent stratification. Generally, 130-160 kg/cm is used in production ² Homogenizer.

[Degassing]

During fruit juice extraction, oxygen, nitrogen, carbon dioxide and other gases will enter. Oxygen will cause oxidation of vitamin C and pigment, and corrode tin cans, so degassing is required. Put pomegranate juice into a vacuum container, and spray pomegranate juice in a mist to degass.

[Sterilization and canning]

Heat the pomegranate juice to 95 ° C and hold for 1 minute. It is immediately put into a can when it is hot, and put in a bag in a BIB sterile box.

[Seal cooling]

Tighten the lid and turn the box upside down for 1 minute. After sealing, we store it when it is cooled to about 38 ° C. The qualified finished pomegranate juice is pink or yellowish brown, and it is allowed to be dark red; The juice is even and turbid, and the particles precipitate after long-term storage;

Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice, jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix

Product packaging: aseptic big bag / glass bottle / PET bottle / roof bag / Tetra Pak, etc

Pomegranate sorting in pomegranate processing line

Use the fruit sorter to remove the sick, rotten and immature pomegranates. Fruit classification is a necessary step to ensure the quality of final fruit juice.

Pomegranate classification of pomegranate processing line

The rolling bar, cross beam, transmission shaft, sprocket and all parts connected with fruits of the fruit sorter are made of high-quality stainless steel. It can process various round or oval fruits, including apples, oranges, peaches, apricots, lemons, mangoes, pomegranates, etc. The fruit sorter is equipped with speed regulating device. The ground type oil conduit ensures the hygienic conditions for fruit sorting.

Roller type Fruit Sorter

When the fruits are conveyed to the fruit sorter, they begin to roll and move forward under the rotation of the rolling bar. At the same time, the staff stood aside to check each side of the fruit and pick out the defective fruit. Then, the qualified pomegranates will be transferred to the fruit washing machine.

Pomegranate cleaning of pomegranate processing line

In the process of picking and transportation, pomegranates are inevitably stained with dust, dirt or pesticides. They need to be thoroughly cleaned with special fruit cleaning equipment, otherwise impurities may contaminate the seeds in the following process.

Pomegranate cleaner pomegranate cleaner

Fruit brush spray cleaning machine is used to remove impurities and pesticides on fruits. The high-speed rolling elastic brush can loosen the dirt, and the high-pressure spray can clean it. The water tank, frame and shield are made of 2mm stainless steel plate, and the transmission shaft and gear slot are made of 1Cr13 stainless steel. It is equipped with a water pump that can automatically deliver water to the water tank, and a filter screen that can separate stains.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.