8-XLY Fume free Acid Pickling Line Φ0.5mm-Φ12.5mm acid pickling
with high efficient
Acid Pickling Production Line
1) Coil lifter
2) Decoile
3) Guide and shovel device
4) Pinch roll and 3-roll straightener (steel frame)
5) Hydraulic shearing machine
6) Centering welding platform
7) Pinch roll and derusting device
8) Loop bridge (supply by user)
9) Guide & pinch roll and leveler
10) Pickling groove
11) Extrude acid roll
12) Cleaning groove (supply by user)
13) Scrub machine
14) Passivation groove
15) Extrude to dry roll (steel frame)
16) Hydraulic shearing machine
17) Vertical roll centering device
18) 3-roll expansion machine & inunction device
19) Recoiler
20) Unload car
.
Process flow of continuous pickling line
Loading manually →Coil loading car→No.1 payoff reel → No.1 payoff
scraper→No.2 payoff reel →No.2 payoff scraper →No.1 five-roll
straightening leveler →No.2 five-roll straightening leveler
→Deflector roll→Double-layer shear →Converge pinch roll →Welding
machine →No.1 bridle roll →No.1 horizontal loop →No.1 CPC →No.2
bridle roll →descaler →No.3 bridle roll →No.2 double roll CPC
→Pickling →Water washing →Drying →Loop →No.4 bridle roll →Pinch CPC
unit →Scrap coiling →Three-roll tension roller →Exit shear →Oiling
machine →Exit deflcting pressing roll→ Tension reel →Coil unloading
car →Coi receiving table
Pickling Line
We offer Push-Pull, semi-continuous and continuous pickling lines.
Push-Pull lines process one coil at a time, thus removing the need
for joining strips. This allows tremendous flexibility of operation
and ensures ease of operation and maintenance. As there is no need
for accumulators in such lines, these lines have very low cost of
investment and are very much cost-effective for medium volume of
production.
Additional Features:
Additional features like Edge-Trimming, Skin-Passing, Coating,
Cut-To-Length etc. can be incorporated as per the requirements of
the customer.
Key Specification
- Solution could be recycled, no pollution discharged
- Occupied area is less than traditional pickling
- Acid: dilute phosphorous / hydrochloric acid
- Wire diameter: Φ0.5mm-Φ12.5mm
- Wire number: 8-40
- Safe, high efficient
- Desinged according to customer's requirement
This system allow manual control interface in the pickling effect
unqualified when artificial intervention, and real-time data
recording, the formation of large data, the future through big data
analysis, according to the acid concentration and temperature, the
shape parameters, automatic formation of reasonable pickling
process.
1. track is shared with an enclosed single beam, with a distance of
about 32 meters.
2. configuration holder 2 sets, single set of hand load 10T,
running speed of 10-20m/min;
3. supporting hand is equipped with vehicle control PLC, frequency
converter, wireless communication module, code reader, track
locator, RFID recognition system and so on to control the original
device, and the protection level of electric control box is IP65.
4. system uses the sliding contact line, the collector supply of
the car power supply; all units and the main control system adopts
industrial control between wireless Ethernet, implementation of
vehicle PLC and ground PLC master data exchange.
Our Services
We will offer basic layout and electrical system diagram of
production line within 30 days after signing the contact.
We will supply all information when delivery ,including line
electrical drawing,original manual of equipment and instrument
table,equipment conformity certificates,list of spare
parts,equipement maintanance procedures,drawing and suppliers of
quick-wear pats.
We will send engineer and high level technician when installing the
production line.
We will test the whole line for one month and train the operater.
We will send engineers to service machinery overseas if necessary.
