Wire Harness Terminal Both-End Inserting Machine Automatic
Processing Equipment
Technical Parameters
| Mechine Function | Automatic pre-feeding, Fixed length cut at both ends, Stripping,
Both-end crimping, Both-end insertion, Wear waterproof bolts at
both ends, Adjust height on display screen, Pull force inspection,
CFM pressure monitoring, CCD visual online detection |
| Capacity | Crimping and inserting at both ends around 1000pcs/hr |
| Drive Mode | Mitsubishi SERVO MOTOR, Drive, IPC |
| Wire Size | 0.13mm²——4.0mm² |
| Mould Assembly Type | Assemble AS40, AS42, AE30( Customized Acceptable) |
| Wire Cutting Length | 230-9999mm |
| Cutting Precision | Cutting length*0.02mm |
| Stripping Length | Both sides(crimping ends)0-15mm |
| Penetraction Depth | MAX 3mm |
| Crimping Capacity | 3TON Servo mute specifications |
| Detection Device | CCD inspection modules, Crimping Force Monitoring (Force sensor),
Insertion/Pull-back Force Monitoring (Force sensor), Terminal
crimped height measuring instrument, Terminal pull force measuring
instrument |
| Power Source | China - 380V / 3 Phase / 50Hz
Canada - 600V / 3 Phase / 60 Hz
USA/Japan - 480V / 3 Phase / 60 Hz
Mexico/Honduras - 480V / 3 Phase / 60 Hz
Europe - 400V / 3 Phase / 50 Hz |
| Power | 10KW |
| Compressed Air | 0.5Mpa |
| Equipment Size | L3200*W4000*H1900mm |
| Weight | 1500KG |
Our advantages
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD
modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
The Loong Series Harness Manufacturing can produce more wire
harnesses of varying degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end
striping, Both-end crimping, Both-end Insertion and so on.
Reduce production time significantly.
3 or 12 modules can be selected, as required.
The Loong Series is a better choice for miniaturization and
increasinglysmaller batches.
These machines make it possible to manufacture a range of different
wire harnesses.
Wide variety with up to 50 wire types
The different wire types for versatile wire harness production are
available on the Loong machines without the need for changeovers.
The automatic wire changer provides up to 50 different wires from
the entire cross-section range.
This enables the range of wires required in the construction of
control cabinets,which to be covered perfectly.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in
loops to the processing machines.
Continuous data flow and traceability Production data can be sent
directly to the machine via a network.
The quality data from the production process is saved for each wire
harness and traceability is guaranteed at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in
the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting
parameters. Defective wire ends are detected automatically and
rejected.
Cutting length shorter than 100mm, error range 0.5mm+.
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or
higher,far higher than the industry standard 1.6(Detailed data
reports can be provided).
Higher stability and accuracy.
Adjust height on touchscreen.
The crimping machine head can be added according to customers need.
The equipment is modular and can be matched according to product
types.
3 or 12 modules can be selected, as required.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping
without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length
Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless
crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed.
High position accuracy.
Quiet,long service life, low maintenance cost.
High precision inserting unit.
Untwisting of the wires
Unwound wires are always twisted.
A special untwisting module removes this twist.
The wires are then 100% straight, which is crucial for the
subsequent fully automatic insertion.
Versatile seal insertion
Double-end crimping with the function of double-end housing
Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for
the efficient insertion of conventional seals and mini-seals.
Efficiency reach 2.5 sec per single-sided loading.
Drawing force inspection and discharge defective products while
selecting keep the qualigy.
Kinds Line Stroing Function
Exquisite structure and beautiful appearance.
Multiple wire storing, meets various wire harness process needs.
