Industrial Online Aoi Equipment Inspection System for 5 Gallon
Bucket Cap
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national
high-tech enterprise specializing in the application of AI
technology in visual inspection industry. As a leading
manufacturer&Designer, It can provide the most advanced level
AI visual inspection equipment and the customized AI system
solutions of visual imaging, computing power, algorithm, and
automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D
team from top domestic optical research institutes and a core
doctoral team from the USTC, covering the entire technology chain
of optics, electrics, mechanics, algorithm and software. Our
products can be applied in beverage, pharmacy, dairy, wine,
textile, new energy, agriculture and other packaging industries.
Inspection Details
The whole system integrates mechanical mechanisms, visual optical
hardware and detection system software, defective product rejection
and counting devices. The normal detection speed is 200 pieces per
minute. The entrance and exit of the detection machine can be
integrated with the customer’s on-site conveyor line. The equipment
can be realized.
It runs 7*24 hours a day, which greatly improves production
efficiency.
This inspection equipment is equipped with 6~10 sets of high-pixel
industrial cameras to comprehensively inspect the appearance
defects on the side of the cover, the inside of the cover and the
bottom of the cover. After the system collects the sample image,
the image processing software is compared and analyzed with the
standardized sample to determine the good product.
Note:
1. Detection of the outer side of the cap. Taking into account the
special structure of the cover, the material sorting method of this
plan is a turntable type. The plan designs a set of optical
integrating cavity modules and 4 sets of industrial cameras are
used, and the imaging does not interfere with each other.
2. Detect the outer bottom surface of the cover. The outer bottom
of the cover is suspended through a clamping mechanism, and a set
of industrial cameras are installed below, which can be used in
conjunction with the visual light source to collect images of the
outer bottom for processing.
3. Inspect the inside of the lid. 5 sets of industrial cameras are
installed on the top of the lid and used with two sets of visual
light sources to collect the images of the bottom of the inner side
wall of the lid and the inner bottom of the lid for processing.
Camera Layout
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity |
| KVIS-SC10 | 4 sets | Outside area
| Black spot , stains(color difference ) | ＞0.2mm | 99.98% | 300 Pcs/mins |
Opening ring missing | | 100% |
Roughly , flash | ＞0.2mm | 99.98% |
1 set | Inner bottom | Black spot , stains(color difference ) | ＞0.2mm | 99.98% |
Foreign material | ＞0.2mm | 99.98% |
4 sets | Sealing ring | Incomplete | ≥1mm | 99.98% |
1 Set | Top area | Black spot , stains(color difference ) | ＞0.2mm | 99.98% |
Film incomplete | ＞2mm | 99.98% | |
Software Function
- Enabling and disabling the system detection function
- Adjustment of detection index parameters and accuracy
- Template sampling and storage, sample detection information storage
and recall
- Camera screen calibration function
- System real-time production information (qualified rate, total
output, speed, etc.) display, historical production information
browsing, export and storage functions
- Permission management based on login account (For example, the
general operation user disables the parameter adjustment
authority).
- SOperation and adjustment of the mechanical part of the system (If
the transmission device is turned on, the alarm signal is
adjusted).
After-sale Service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
