On-line Detection Tablet Airtight Jar Containers Visual Inspection
System
| Item | On-line Detection Tablet Airtight Jar Containers Visual Inspection
System | Main Material | Stainless steel |
| Weight | 500kg | Size | 4250*1650*1860mm |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Current | 4kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation |
Inspection principle
The overall equipment integrates mechanical mechanism, visual
optical hardware and detection system software, rejecting and
counting devices for defective products. The visual inspection
machine is docked with the bottle blowing machine, transported to
the entrance belt line of the inspection machine, and then sent to
the inspection station in turn, collected and inspected by the
camera, and compared and analyzed by the collected image processing
software and the standardized sample to determine good and bad
products. The detected defective products are automatically
eliminated online, and the counting function can be realized after
the finished product is detected.
The solution uses 8 sets of high-resolution industrial cameras and
high-performance strobe light sources to conduct all-round visual
inspection for the appearance defects of the product. The
inspection speed is 150 pieces/min. The equipment can operate 7*24
hours a day, and the inspection fails Products can be automatically
removed online.
Vision solutions
The appearance defect detection equipment of glass airtight jars
can be stably and orderly transported to specific inspection
stations by docking the front-end automation mechanism (it can be
directly docked with the conveying line, the specific
implementation method is to be determined according to the
production site).The high-pixel sample image captured by the
industrial camera is transmitted to the image processing software,
and the good and defective products are detected and judged by the
AI artificial intelligence algorithm, and the corresponding
pneumatic components are controlled to eliminate the defective
products, and finally the qualified products are output, after the
inspection machine The end conveying platform can be connected to
the automatic packaging mechanism.
Vision solutions
In the actual inspection, due to the influence of the critical
fluctuation state of some inspection item data, it will lead to a
certain probability of false detection of the product, which can be
adjusted through the parameter setting of the system software to
achieve the actual effect.
- For defect features such as black spots and bubbles, the gray value
contrast difference corresponding to the detection index must be
greater than 30 (it can be understood as: place the sample at an
arm’s length, about 30cm or more, and the defect features can be
seen visually), you can effective detection. If the sample has
transparent oil stains or light-colored black spots, the gray value
contrast difference is low (less than 30), the detection effect
cannot be achieved.
- Due to the different complexity of the structural features of
different products, in actual application, there will be a certain
area of detection blind area in the overlapping area of the plane
lens imaging structure, and the image cannot be collected within
this blind area, so it cannot be effectively detected.
Advantages of our system
- AI algorithm: high stability, adapting to the environment and
background disturbance; different defect samples can be
automatically identified after training
- Dataization: Independent database, save multiple samples, analyze
non-good products, and retain history
- Multi-orientation: 360 ° comprehensive inside and outside the
samples
- High precision: detection accuracy can be high
- Modularization, can flexibly increase or decrease the detection
function according to customer actual needs
- Easy to operate: It is easy to operate and easy to maintain
- Safety: Medical grade material manufacturing, fully compliant with
medical supplies production environment
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
**Our company have served many well-known enterprises such as
Coca-Cola, P&G,Unilever,ALPLA,C'estbon, Nongfu Spring, etc.,
and has won praise from many users.
