Wire Cut EDM Machine FR-500G New Design
Machine tool Features of Automatic High Speed EDM CNC Wire Cutting Machine:
Max. feature of this serial product lies in the fact that it has no
special requirements to the processed metal material properties. In
principle, it can process all the conductive materials such as
super-hard and hard alloy, quenching materials, stainless steel
ductile materials, various magnet steel fragile materials,
uneasily-clamped thin wall spares etc.
Main Use of Automatic High Speed EDM CNC Wire Cutting Machine:
It processes various molds such as rubber and plastic molds, punch
die and so on.
It processes the special materials of fragile materials, stainless
steel ductile materials, super-hard materials.
It processes the complex-shape spares such as the tapered upper and
lower specially-shaped spares and so forth.
Wire Cut EDM Machine Standard Configuration:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC converter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
Cooperate Suppliers:
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)
Factory Situation:
1). More than 1500 Sets Wire Cut Machine can be sold out in Chinese
market each year.
2). Over 8000 sets EDM machines installed in China or other
countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 20 years experience on EDM Machines (From 1997) , 300
employees.
5). 20 research personnel for developing new models or accessories.
Wire Cut EDM Machine Parameters
| Item | unit | FR-400G/M/S | FR-600G/M/S | FR-700G/M/S |
| Worktable size (L×W) | mm | 550*680 | 680*940 | 720*1040 |
| Table travel(X×Y) | mm | 300*400 | 400*600 | 450*700 |
| Max. work piece thickness | mm | 250 | 300 | 300 |
| U.V axis | mm | 20*20 | 20*20 | 20*20 |
Max. taper angle/plate thickness | degree/mm | ±6°/80mm G model ±12°/80mm M model ±6°/80mm S model |
Motor type | step or servo | G model Step motor M model Step motor S model Servo motor |
| Wire diameter | mm | 0.16-0.20 | 0.16-0.20 | 0.16-0.20 |
| Machine accuracy | Octagon | mm | ±0.005 | ±0.005 | ±0.005 |
| Angle | mm | 0.012 | 0.012 | 0.012 |
| Roughness, thrice cutting | um | ≤0.8 | ≤0.8 | ≤0.8 |
| Max. machining speed | mm²/min | 200 | 200 | 200 |
| Machine dimensions(W×L×H) | mm | 1160*1650*1850 | 1540*1920*2020 | 1730*2020*2080 |
| Machine weight | Kg | 1500 | 2000 | 2300 |
| Controller dimensions(W×L×H) | Mm | 600*800*1800 | 600*800*1800 | 600*800*1800 |
| Wire traveling speed | m/min | 5-11 | 5-11 | 5-11 |
| Load of table | Kg | 350 | 500 | 600 |
| Rated Power | KVA | 3 | 3 | 3 |
| Water tank dimension(W×L×H) | mm | 580*960*660 | 580*960*660 | 580*960*660 |
| Working reservoir capacity | L | 150 | 150 | 150 |
Product Introduction
Considering the main problems existing in the old type Fast Speed
wire cut machine such as low cutting precision, bad surface
finishing and slow cutting speed, while the brass wire cut machine
is much more expensive and difficult to learn, we develop the
second generation Middle Speed Wire Cutting machine based on the
technology from Brass wire cut machine, deeply improves the cutting
precision, surface finishing (Ra≤0.8um), cutting speed to make the cutting life and technology almost same
as brass wire cut machine. But the machine's purchase cost is much
lower than brass wire cut machine, the operator who has a little
experience of fast speed wire cut machine can use our machine
immediately. Comprehensive efficiency is 2 or 3 time as fast speed
wire cut machine.
We adopt 6 sets high lever linear guide way on the traveling system
including X,Y axis and other running accessories, X,Y axis adopts 2
sets high level ball screw. Wire Swing system: the first company
adopt linear guide way, make the travel move smoothly without any
obstruction, it make sure the swing without any wear, solve the big
obstruction, big wear, etc problem from the V shape guide way.Tape
or Angle part: UV axis tape unit has got national patent, patent
number:2L2008200332261. Perfect design high lever tape unit, make
high accuracy for moving and tape cutting. Wire Tension System:
National patent number: 2L200820000226.7. Adopt double direction
wire tension system, keep the wire tension with same strength
during the working time, which can protect the wire and reduce the
wire broken possibility.
