Hot selling cable extruder line for Communication cables Insulation
extruding
1. Technical parameter:
| Model | D50 | D70 | D90 | D120 |
| Diameter of wire core | 0.4mm-2.5mm | 1.5mm-8mm | 4mm-15mm | 10mm-50mm |
| Diameter of finished | 1.5mm-3.5mm | 1.8mm-10mm | 5mm-20mm | 15mm-70mm |
| Extrusion capacity | 100kg/h | 200kg/h | 300kg/h | 500kg/h |
2. Description:
Step into the future of communication cable manufacturing with our
cutting-edge Cable Extruder Line, revolutionizing insulation
extruding for communication cables.
In a world where connectivity is paramount, having reliable,
high-quality cables is essential. Our Cable Extruder Line sets the
standard for excellence, offering unmatched precision, efficiency,
and versatility in insulation extruding.
Crafted with state-of-the-art technology and years of expertise,
our extruder line is engineered to meet the demanding needs of
modern communication cable production. From CAT 5e to fiber optic
cables, our system ensures consistent insulation thickness,
superior dielectric properties, and impeccable surface finish,
resulting in cables that deliver optimal performance and
reliability.
But what truly sets our extruder line apart is its unparalleled
efficiency and flexibility. Equipped with advanced controls and
automation features, our system streamlines the production process,
reducing downtime and maximizing output. Whether you're
manufacturing standard cables or custom designs, our extruder line
adapts effortlessly to meet your specific requirements, ensuring
seamless integration into your production workflow.
In addition to its performance and efficiency, our extruder line is
designed with sustainability in mind. With energy-efficient
components and eco-friendly materials, it minimizes waste and
reduces environmental impact, helping you achieve your
sustainability goals without compromising on quality or
productivity.
Join the ranks of industry leaders who trust our Cable Extruder
Line to power their communication cable production. Experience the
difference in performance, efficiency, and sustainability with our
hot-selling solution today.
3. How to use the cable extrusion production line:
Preparation and Setup:
Ensure that all necessary raw materials, including polymers and
conductive materials, are available and properly stored.
Set up the extruder line according to the specifications of the
cable being manufactured, including selecting the appropriate die
and setting temperature and speed parameters.
Material Feeding:
Load the raw materials into the extruder hopper. This may involve
using automated feeding systems or manual loading depending on the
scale of the operation.
Heating and Melting:
Start the extruder heaters to melt the raw materials. The
temperature settings will vary depending on the type of materials
being used.
Monitor and adjust the temperature profiles to ensure consistent
melting and proper viscosity of the molten material.
Extrusion:
Once the materials are adequately melted and mixed, start the
extrusion process.
Control the speed of the extruder screw to maintain the desired
throughput and ensure uniform extrusion.
Monitor the pressure in the extruder barrel to prevent issues such
as material surges or blockages.
Die and Cooling:
Guide the extruded material through the die, which shapes it into
the desired cross-sectional profile.
Ensure proper cooling of the newly formed cable. This may involve
passing it through a water or air cooling system to solidify the
material and set its shape.
Quality Control:
Conduct regular inspections of the extruded cable for defects such
as air bubbles, uneven thickness, or surface imperfections.
Measure key parameters such as diameter, thickness, and electrical
properties to ensure they meet specifications.
Make adjustments to the process as needed to address any quality
issues that arise.
Take-up and Packaging:
Wind the extruded cable onto spools or reels using take-up
equipment.
Apply any necessary markings, labels, or additional layers (such as
insulation or shielding) to the cable.
Package the finished cable according to customer requirements for
storage or shipment.
Maintenance and Cleanup:
Perform routine maintenance tasks on the extruder line, such as
cleaning, lubricating, and replacing worn parts.
Clean the extruder barrel and die between production runs to
prevent contamination and ensure product quality.
4. FAQ:
Dear customers, there are several models for the cable extrusion
production line. In order to recommend the suitabe model, we'd like
to learn some information:
1. Bare wire diameter
2. Soft wire or hard wire
3. Insulation/Sheath layer thickness
4. Whether with color strips?
Best regards
5. Reference photos
Cable extrusion, Extruder machine, Wire and cable production,
Plastic extrusion, Thermoplastic materials, Coating process,
Extrusion die, Conductor insulation, Multi-layer extrusion, Screw
design, Barrel heating, Cooling system, Extrusion speed, Material
feed system, Cable sheathing, PVC/PE/XLPE extrusion, Cross-linking
process, Quality control, Production efficiency, Cable types (e.g.,
power, communication), Extrusion line, Electrical properties,
Tension control, Maintenance and servicing, Automation and control
systems
