5 Ton Metal Structure C Z Purlin Roll Forming Machine To Make U Shape

5 Ton Metal Structure C Z Purlin Roll Forming Machine To Make U Shape

1. Composition of machine

● Roll forming main machine: 1 unit
● Uncoiler: 1 unit
● Control panel: 1 unit
● Hydraulic station: 1 unit
● Manual out table: 2 unit
● Spare tools: one box

2. Details of each composition

Roll forming main machine
● Purlin specifications
- for C purlin, width: 100-300mm, height: 40-80mm, small rib: 14-25mm
- for Z purlin, width: 80-300mm, height: 40-80mm, small rib: 14-25mm
● Coil thickness: 1.2-3.5mm Q195-235, hot-zinc coils& Hot Rolled coils of 345Mpa
● Working speed: 10-12m/min (not containing punching and cutting time)
● Forming roller: 17 steps
● Leveling roller: 5steps (up 2 and down 3)
● Rectifying: one step
● Feeding & guiding: 2 sets, 4 rollers
● Material of roller: GCr15, quenched
● Material of main shaft: 45# forge steel
● Main motor: 15KW
● Feeding, leveling motor power: 7.5KW
● Hydraulic pressure: 15-20MPa
● Hydraulic power: 7.5KW
● Transmission: transmission by chains 1.2inch double line
● Main dimension: 11000 x 1400 x 1400mm (L x W x H)
● Total weight: 14000kg

Uncoiler
● Dimensions: 1700*1000*800mm
● Width of feeding: 600mm
● Capability: 5 Ton
● Bound of expand &fight: 450-510mm
● Mode of expand &fight: inner expand &fight by manual
● Way of feeding: manual

Control panel: Panasonic
● Voltage, Frequency, Phase: 415V, 50Hz, 3Phase
● Automatic length measurement
● Automatic quantity measurement
● Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved
● Length inaccuracy can be amended easily
● Control panel: button-type switch and touch screen
● Unit of length: millimeter (switched on the control panel)
● The program should be can set 5 different measure and quantity

Punching & cutting
● Punching mold: Cr12 HRC 58-62
● Machine with 4 sets punching system
● Punching adopt hydraulic drive
● Punching at end-wise controlled by PLC control system, punching at broad-wise adjusted by manual
● Punch details as shown in drawing
● Hydraulic cutting before forming: cut the sheet before roll forming to required length
● Cutting motion: the main machine automatically doesn't stop and the continue punching and cutting
● Material of blade: CR12with heat treatment
● Length measuring: automatic length measuring
● Tolerance of length: 3m+/- 1.5mm

Manual out table
● Jointed by 60*40mm tube
● Size: 1.0m long*0.8m wide*0.6-1m height
● One out table with two support roller

3. Profile of the C, Z and U (for reference)

Character of main structure
● The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine
● All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively
● We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming
● It is very easy to install the equipment and suitable for producing in the factory
● The machine has features of low noise and high efficiency

Technological process
● Uncoiling- Feeding- Punching- Cutting- Roll forming- Out table
● The external of machine: (exactly should be sending to customer in 20 days after confirm order)

CZ Purlin Forming Machine ● 4 sets punching device ● Punching before forming

Panasonic controller

        Friendship Machinery is a world leader in automatic welding machine for steel fabrication field and industrial pipeline construction projects, providing an extensive range of equipment for a variety of project applications.

        Year after year, automatic welding systems from Friendship Machinery are designed, tested, used, and continuously upgraded in every type of environment. Our customers enjoy industry-leading repair rates that are constantly improving: from less than 5% in 2001 to less than 2% in 2012.

        The performance record of our specially designed and manufactured automatic welding machine is the backbone of Friendship Machinery's reputation. The proven ability of every set machine is why customers have returned to us repeatedly for new applications, designs and machinery as their products change and expand. We are proud of that fact.

        Our main products: H&I beam welding line, T beam welding line, box column beam line, CNC multi-head plate cutting line, beam assembly machine, straightening equipment, steel pipe welding line, shot blasting machine, CNC flame/plasma cutting equipment, welding assisting machinery incl. Welding manipulator, welding positioner, turning roll (welding rotator), Membrane wall panel production line, which are widely used in many industries like aerospace, petrochemical, metallurgy, shipbuilding, chemical equipment, boiler pressure vessels, steel structure construction, etc.

        Since 1990s, the market for steel structure building industry boomed. With fast development, very short period for construction and beautiful external appearance, as well reasonable price was occupied in the market of building industry. We invest more on developing roll forming machine such as Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machines , Metal decks machines , No- girder and Column curves forming machines, Guard rails forming machines , Downspout pipes forming machines and so on.