Vertical Double Glazing Manufacturing Equipment With 3 Pairs Brushes

Vertical Double Glazing Manufacturing Equipment 300*500 Mm With 3 Pairs Brushes

Application:
LJBZ2535G is made of four sections mainly, transfer section, washing section, inspection section and pressing section, totally it has 23.5m. It uses advanced technology ( from Italy and Bystronic) to make high-quality and variety IG automatically, such as double glass, triple glass, shaped glass and stepped glass.Automatically filling argon gas online with more than 95% rate by high filling speed.

Stepped glass (Optional)

It also can make stepped glass with a servo motor.


Parameters:

Details display:

High - speed filling argon gas online

Automatically filling argon gas with 22s for one piece of double glazing glass. Can set and display the gas value on the screen according to our request. Such as 85%,88%,90%,95%....

We can observe the argon content and filling speed intuitively, providing guarantee for the production of high quality insulating glass

In China, the minimum requirement for argon content is 85%. The 90% content is the most basic value. Based on more customers pursuing higher argon content. We invited famous American argon detector experts to test for us on site. As a result, our argon content reached 97.3%, which fully demonstrated our company's pursuit of high technology.

1.Low-e glass sensor
This sensor is installed before washing machine.It can automatically recognize Low-e glass,preventing the glass from dropping Low-e surface.

2.Conveyor roller
The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.

Washing&Drying machine

The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts. And some slider block are copper.

Washing part

The washer has 3 pair of brushes, which are all soft brushes, washing flat glass, tempering glass and Low-e glass. The soft brush has a diameter of less than 0.1mmde bristles, which will never damage glass, especially for low-e glass .

We use the genuine materials.The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and the service life is much longer.

Noise reduction device

The noise can be controlled below 90 decibels by using nylon gear and sponges.

Water heating system

It also uses 304 SST and adopts air heating system.

Drying part

1. Frequency wind knife

1)Here we can see there are two set of switches and frequency. It can be divided into up&down two parts and adopts frequency knife.The two parts will work at the same time when drying a large size of glass (height>1.5m). While there is only down-parts drying for the small size glass (height<1.5m), saving much energy.

How much you will save the electricity ?
1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one year 12960$.

2. A universal joint device

There is a universal joint device.When the glass thickness was changed, the wind knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass due to the change of the glass thickness.

3. Transferring actively

There are wheels on both sides of the bottom of the glass to actively transfer the glass so the transmission speed is faster, and the large size or small size glass can be passed quickly.

Press part

Pressing way

It presses IGU by hydraulic station with pressure, it guarantees the precise pressure.

Energy saving of pressing function

It adopts 3 micro switches,which divide the pressing part into 4 sections.

Each micro switch receives the signal and adds a part of the working area. When the corresponding micro switch is not touched, the region does not work.

• When glass L ≤ 1.5m Part 1 work.
• When glass L =1.5m-2.3m Part 1 & Part 2 work.
• When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
• When glass 3.2m = L ≤ 4m All parts work together.

72 or 88 Adjustable points for the pressing board

In the first step, we adopt CNC planer to process the pressing board, eliminate stress and ensure that the
board is not deformed in 10 years. However, by cooperating with Bystronic company, we have added 72 or 88 adjustable points in the plate section, which can be adjusted automatically to keep the board straight, no need to adjust manually. This is unique technology in China.

As we know, the press plate will be out of shape after long time using.So its pressing performance will be dramatically reduced.With these points, it can automatically adjust the flatness of the pressing section, so that it can ensure stable performance.