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OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty

    Buy cheap OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty from wholesalers
     
    Buy cheap OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty from wholesalers
    • Buy cheap OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty from wholesalers

    OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty

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    Brand Name : CNSMT
    Model Number : OF500
    Certification : CE
    Price : negotiation
    Payment Terms : T/T, Western Union
    Supply Ability : 10pcs/day
    Delivery Time : 5-7 work days
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    OF500 OFFline Smt Aoi , Automated Optical Inspection Machine 1 Year Warranty


    OF500 SMT offline AOI Machines Multiple MARK detection with Bad Mark function

    Quick Detail

    类别 CATEGORY


    项目 PROJECT


    规格参数 SPECIFICATION

    光学系统 Optical system


    摄像机

    Camera

    500万千兆网彩色高速相机(全局曝光)

    5M High speed smart digital industrial camera


    分辨率 Image resolution

    标配15微米/点 (对应FOV:36毫米*30毫米) 15 microns/points (corresponding to the FOV: 36 mm * 30 mm)


    光学镜头 Optical lens5.0M像素级远心镜头,景深:8毫米-10毫米 Telecentric lens at pixel level of 5.0 M, depth of field: 8 mm - 10 mm

    光源系统 light source system


    RGB环形多角度LED结构光源

    RGB ring multi-angle LED light source structure

    光源控制系统 Light control system数字式恒流控制器 Digital constant current controller
    软件识别系统 Software recognition system检测算法 Detection algorithm模版匹配 Template matching搜索窗口内,自动搜索与预先采样的彩色模版最为相似的图像,并计算出相似度的百分比 Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity
    智能侦测 Intelligent detection软件智能学习模版并输出数值,无需人工干预Software intelligent learning template and output value, without human intervention
    圆侦测 Circle detection自动搜索圆,定位,并计算出圆的半径 Automatic search circle, positioning, and calculate the radius of the circle
    极性检测 Polarity detection根据定位的元件图像,检测元件是否极性反According to the positioning of the component images,Detecting element is reverse polarity
    桥连检测 Bridge detection通过亮度是否贯穿窗口来判断元件不良 Through the brightness is judged through the window element
    亮度平均值 Average brightness计算窗口内平均亮度 Window average brightness
    亮度最大值 maximum brightness搜索窗口内的亮度平均值最大的设定区域,并输出平均值 Biggest set the brightness of the average area within the search Windows,And the output mean value
    亮度最小值 Brightness of the minimum搜索窗口内的亮度平均值最小的设定区域,并输出平均值 Set the brightness of the average minimum area within the search Windows, and the output mean value
    亮度抽取 Luminance sampling抽取窗口内的亮度,并设定百分比 Extract the brightness of the window, and set a percentage
    亮度范围 Brightness range搜索窗口内的亮度范围值的设定区域,并输出值 Range of brightness values within the search Windows setup area, and the output value
    相对偏移 Relative offset输出元件偏移的X/Y的数值 Output components, the value of X/Y offset
    字符识别 Character recognition自动识别元件本身上的字母及数字 Automatic identification Letters and Numbers on the element itself
    两端角度侦测 Two end point detection智能追踪元件两端电极并且计算出角度 Intelligent tracking components on both ends of the electrodes and calculate the Angle
    整版侦测 Whole detection区域性的进行整版侦测,检测PCB的异物 Regional for the whole detection,foreign body detection of PCB
    条形码识别 Bar code identification智能识别一维,二维条形码 Intelligent identification one-dimensional, two-dimensional bar code

    图像处理速度 image processing speed


    FOV处理速度 FOV processing speed


    <170毫秒

    <170ms

    运动速度 Movement speed

    最大700毫秒

    Max:700mm/s

    检测速度 Detection speed

    3500平方毫米/秒

    3500mm2/s


    特点

    The characteristics

    IPE 是 Image Processing Expression 的缩写,允许用户使用简单的表达式自定义图像源,配合不同的算法可以组合出不同的效果,可以极大的提高检出率和减低误报率.Qubit AOI 系统中图像源可以理解像素的点阵集合,每个像素由 1 到4个通道的数据表示,IPE 表达式可以对图像源中的每个像素做独立计算,生成新的图像.可检测板上任意位置多件 The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any place on the plate can be detected

    操作 Operation


    图形式离线编程及调试,精确自动定位微米,制程快捷,支持远程式离线调试,不影响设备正常测试 Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment


    Mark点数 Points count可选择2个常用的Mark点或多个Mark点 The choice of two commonly used Mark points or more of the Mark

    检测内容 Test content


    锡膏印刷 Solder paste printing


    偏斜,无锡,少锡,多锡,断路,污染,桥接 Deflection, wuxi, little tin, More tin, break, contamination, bridge


    贴片 Paster

    缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,IC弯脚 任一位置多件Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place


    回流焊后 After reflow soldering

    缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,污染,桥接,无锡,少锡,多锡,假焊,锡球,IC弯脚,任一位置多件 Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place


    波峰焊后 After wave soldering插入针,无锡,少锡,多锡,假焊,锡珠,锡洞,短路,任一位置多件 Insert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place
    红胶板 Red rubber sheet缺件,偏移,歪斜,立碑,侧立,翻件,极性反,错件,破损,益胶,任一位置多件 Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place
    机械系统Mechanical systems

    防静电措施

    Anti-static measures

    防静电插座,配防静电环

    Antistatic socket, anti-static ring

    PCB尺寸 PCB size

    40×40毫米~450×330毫米

    40 * 40 mm ~ 450 * 330 mm,(according to customer request custom bigger size)

    PCB厚度

    PCB thickness of the

    0.3毫米~6毫米

    0.3 mm to 6 mm

    PCB翘曲度

    PCB warp degrees

    ≤6毫米(有夹具辅助矫正变形)可消除PCB变形影响(特殊要求可定制) ≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)


    零件高度

    Component height

    上净高≤30mm 下净高≤75mm (特殊要求可订制)

    Top Side≤30mm Bottom Side≤75mm

    最小零件 Smallest parts

    01005元件,0.3毫米间距及以上IC(选配精度可达)

    01005 component,chip 0.3 mm spacing And above

    X,Y平台

    X, Y platform

    驱动设备

    Drive equipment

    交流伺服电机系统 Ac servo motor system

    定位精确

    Precision positioning

    ≤8微米

    ≤8um

    控制系统 Control system操作系统 Operating systemWindows 10-64Bit

    电脑主机

    Mainframe computers

    I3 CPU,8G GPU显卡,16G 内存,128G固态硬盘,1TB机械硬盘 I3 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery


    显示器 Display21.5英寸液晶宽屏显示器 21.5 inches LCD widescreen display
    其它参数 Other parameters机械外形尺寸Mechanical dimension

    90厘米×110厘米×135厘米

    90cm×110cm×135cm

    重量 weight

    约500公斤

    500kg

    电源 power supply

    交流220伏特±10%,频率50/60Hz,额定功率1000W

    AC220V±10%, Single phase 50/60HZ, Power consumption 1000W


    Offline AOI Features:


    1. **Industrial Camera**: Equipped with a high-speed industrial camera, enabling rapid image capture while maintaining high-definition clarity.


    2. **Three-color Tower-type Illumination**: Utilizes an advanced design featuring RGB three-color LEDs arranged in a tower shape from multiple angles. This design ensures accurate representation of surface gradients and details.


    3. **Telecentric Lens**: Incorporates a telecentric lens system that eliminates parallax issues in captured images. This effectively mitigates reflection disturbances and minimizes depth-of-field challenges, particularly with taller components.


    4. **Collinearity**: Ensures the collinearity of LED strips by precisely inspecting the relative alignment between individual LEDs. This capability addresses the industry-wide challenge of non-linear LED distributions, facilitating accurate analysis and judgment even with non-adjacent LEDs.


    5. **Resistance Value Recognition**: Employs cutting-edge machine recognition technology to identify characters printed on resistors. Through this process, the system accurately calculates resistance values and electrical characteristics. Additionally, it can detect resistor defects and automatically select suitable replacement materials.


    6. **Scratch Detection**: Utilizes an algorithm to detect and analyze dark stripes of specified lengths within target areas. By calculating the average brightness of these regions, the system effectively identifies and evaluates scratches, cracks, and other surface imperfections.


    7. **Intelligent Judgement**: Develops intelligent judgment models by training the system with diverse sets of both acceptable and faulty image samples. Through sophisticated similarity calculations, the system assesses test images with a human-like approach, effortlessly addressing challenges that conventional algorithms struggle with. Examples include identifying solder joint anomalies, detecting reset solder ball issues, and verifying the polarity of circular components.




    Application


    Applications of Offline AOI:

    Offline AOI (Automated Optical Inspection) is an automated optical inspection technology conducted in an offline environment, typically used for quality control and quality inspection in manufacturing industries. Offline AOI systems detect defects, foreign objects, deviations, and other issues on product surfaces through high-resolution image capture and advanced image processing algorithms. Here are the main application areas of offline AOI:


    1. **Electronics Manufacturing**:


    - Offline AOI systems are widely used in the electronics manufacturing industry, particularly on Printed Circuit Board (PCB) production lines, to inspect soldering quality, component positioning and orientation, solder joint offsets, shorts, opens, and other issues. They help manufacturers promptly identify and correct production issues, improving product quality and production efficiency.


    2. **Automotive Components Manufacturing**:
    - In the automotive components manufacturing process, offline AOI systems are used to inspect engine parts, body parts, and other components for surface defects, dimensional deviations, and assembly issues. Timely detection and repair of defects ensure the quality and safety of automotive components.


    3. **Medical Device Manufacturing**:
    - In medical device manufacturing, offline AOI systems are employed to inspect medical devices for visual defects, assembly issues, and dimensional deviations. This is critical for ensuring the quality and hygiene safety of medical devices.


    4. **Semiconductor Manufacturing**:
    - In the semiconductor manufacturing field, offline AOI systems are used to inspect chip surfaces for defects, impurities, damages, and dimensional deviations. This helps ensure that chips meet quality and performance requirements.


    5. **Optical Component Manufacturing**:
    - In optical component manufacturing processes, offline AOI systems are used to inspect optical surfaces for flaws, spots, and damages, ensuring the quality and performance of optical components.

    In summary, offline AOI has broad application prospects in industries such as electronics manufacturing, automotive components, medical devices, semiconductors, and optical components. It enhances product quality, production efficiency, and the reliability of manufacturing processes.


    Company Information


    CNSMT is the leading manufacturer and supplieir for SMT machines and Solution with over 10 years' experience in China. And we can also do OEM&ODM for SMT traders, we have vast of sources in SMT field,even you need used or new SMT equipments or other parts, we can help you get the best quality and competitive cost machines.

    What we can do for you:



    ※ We have our own factory make SMT equipments and devices
    ※ We have a professional technich engineer team for produce machines

    ※ We can customize variety of SMT machines for you according your requirements

    ※ We buy and sell used and new SMT equipments all over the world

    ※ We provide you SMT full line machines and export to worldwide
    ※ Becoming the most reliable Chinese partner for you.

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