Ultrasonic Penetration Welding machine On Auto Parts
Specifications:
| Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
| Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
| Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
| Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
| Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
| Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Two Types of Horn:
Gun type: in accordance with the shape design of human body engineering,
ultrasonic start switch is located on the trigger, easy to grasp
and use the welding operation, especially suitable for horizontal
or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is
located outside the cylinder, easy welding and hand carried, can
also be installed between the on machine, welding operation for
each direction.
Types of Ultrasonic Welding:
Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the
ultrasonic welding energy conduction to the plastic surface,
resulting in local temperature, so that the plastic surface
melting. Under the pressure of the ultrasonic hand, so to weld
plastic, beautiful, strong effect.
Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic
energy through the ultrasound machine will be transmitted to the
metal. The high-speed vibration and heat, the pressure in the
ultrasound machine to make metal objects embedded directly into the
plastic inside.
Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding
together, can make use of ultrasonic riveting machine, so that the
weldment hard brittle, beautiful, strong.
Competitive Advantages in Bumper Riveting:
- Application in riveting, forming and welding
- Light weight, easy to take, easy to operate (handheld)
- Equipped with welding timer
- Easty to set time welding
- Equipped with an overload protection circuit( Voltage, current,
phase, temperature, output)
- FET power output
- Automatic resonance
- Maintain the amplitude function automatically
- Starting: achieving maximum power with 105msec
Principle of Ultrasonic Car Bumper Riveting Spot Welder:
When the ultrasonic role in the thermoplastic plastic contact
surface, it will generate tens of thousands of times per second,
high frequency vibration, this high-frequency vibration, ultrasonic
energy through the ultrasonic wave transmitted to the mold to
ultrasonic welding material surface, it will produce
high-temperature materials. Plastic contact surface resulting in
rapid melting, coupled with stress, it blend and coagulation, so
that to achieve the purpose of ultrasonic welding.
Condition of Ultrasonic Welding:
Ultrasonic automotive plastics as the condition of ultrasonic
welding, the most important is the time to apply welding energy
(vibration, welding time) length and pressure, of course, other
conditions are also very important. Welding temperature ultrasonic
welding material viscosity flow temperature. Otherwise the material
will not melt.
Three Common Horn Material
1.Titanium
high price, excellent performance good toughness and low loss,
difficult to be processed;
Its amplitude can reach to 60mm.
2. Aluminum
low price, fast loss, easy to be processed;
Its highest amplitude less than 300mm.
3. Steel
too hard to be made as horn;
its highest amplitude less than 25mm;
It is suitable for cutting but the blowpipe need to be added in for
its cooling.
Ultrasonic Penetration Welding machine On Auto Parts
Payment:
Tag: ultrasonic spot
welder,sonic welding
machine
FAQ:
1. What is ultrasonic puncture welding?
Ultrasonic puncture welding is only one kind of ultrasonic welding.
It belongs to energy welding or destructive welding. It is widely
used in auto industry.
2.How to use ultrasonic puncture welding technology?
It was decided by product material, best of same material, or a
mixture of materials and other materials. It depends on whether the
ultrasonic wave of two kinds material can be fused. You can send
the material to try to test.
3.How to design ultrasonic puncture welding?
Usually it is up and down welding. The characteristics of puncture
welding, there will certainly be a scar on one side, the other side
may not be seen. Many customers are concerned about material issues
and also they care about how to design. There are some differences
in the products of different ultrasonic puncture welding.
