Automatic Continuous Lead Cathode Plate Casting Machine
Lead cathode plate continuous casting machine for electrolytic lead refining. Features PLC automated control, 5-ton batch capacity, water-cooled system, and 85% energy efficiency. Ensures stable, high-quality plate production with safety features like overheat protection. Customizable for various production scales.
This full‑fledged equipment comprises a complete structural system made up of:
Constant‑temperature lead holding furnace with heat‑preservation performance
Constant‑pressure molten lead feeding module
High‑accuracy casting roller assembly
Sealed circulating water cooling unit
Automatic edge trimming device
Reliable sheet conveying assembly
Hydraulic power drive system
Smart electric control cabinet
All functional modules are well‑coordinated and individually adjustable, guaranteeing steady, secure and prolonged continuous operation under high‑temperature industrial working scenarios.
After initial shaping, continuous lead sheets are automatically and steadily transported to the precision edge‑trimming station by the supporting conveying mechanism. The high‑accuracy automatic trimming unit precisely trims off jagged burrs, irregular margins and surplus edge stock on both sides of lead sheets, effectively correcting overall dimensional tolerance, surface flatness and edge straightness. This rigorous trimming work guarantees all finished lead sheets fully comply with uniform dimensional standards and high‑precision demands of downstream electrolytic production steps. The whole trimming workflow proceeds continuously and automatically with stable performance without human operation, greatly boosting processing consistency and production efficiency while lowering manual mistakes.
The machine is fitted with proven and trustworthy hydraulic drive and intelligent electric control systems. The refined hydraulic system delivers steady and well‑balanced pressure, offering robust and consistent power for roller rotation, sheet feeding and continuous conveyance, and preventing sheet distortion and jams brought by pressure fluctuation. The integrated central electric control cabinet consolidates all‑in‑one functions such as parameter configuration, real‑time operating monitoring, automatic fault diagnosis and alert, as well as full‑cycle automatic program control, achieving intelligent, standardized and unmanned execution for the complete trimming process.
- Flexible customization of cathode plate thickness, width, and hourly output
- Perfect compatibility with various electrolytic cells and production scales
- High production efficiency with stable product quality
- Low failure rate with simple daily maintenance
- Reduced labor costs through full automation
- Optimized for modern, standardized, and intelligent lead electrolysis production lines
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