High Load Capacity Formwork Structure Customized Aluminium Formwork Shuttering Lightweight
Aluminum Formwork System With High Load Capacity For Industrial Structures The Aluminum Formwork System is an integrated shuttering solution for high-rise residential and commercial buildings. Comprising extruded aluminum panels, braces, and a fast-stripping support system, it enables monolithic pouring of walls, slabs, beams, and columns with exceptional precision and reusability. Key Features & Functions Lightweight & Fast Assembly: Panels weigh only 22-25 kg/m², allowing
The Aluminum Formwork System is an integrated shuttering solution for high-rise residential and commercial buildings. Comprising extruded aluminum panels, braces, and a fast-stripping support system, it enables monolithic pouring of walls, slabs, beams, and columns with exceptional precision and reusability.
- Lightweight & Fast Assembly: Panels weigh only 22-25 kg/m², allowing manual handling without heavy machinery. The pin-and-wedge connection system enables rapid installation by semi-skilled labor, achieving cycle times of 4-5 days per floor.
- High Reusability & Cost Efficiency: Made from high-strength 6061-T6 aluminum alloy, the system withstands over 300 cycles without significant deformation, drastically reducing the cost per use compared to timber formwork.
- Superior Concrete Finish: Tight tolerances and seamless joints minimize grout leakage, producing smooth,清水 (qingshui)-quality concrete surfaces that often eliminate the need for plastering.
- Material: Aluminum Alloy 6061-T6 (Tensile Strength ≥265 MPa)
- Panel Dimensions: Standard widths 50-600 mm (modular), thickness 4 mm, frame height 65 mm
- Load Capacity: Designed for fresh concrete pressures up to 60 kN/m²
- Surface Treatment: Mill finish or powder coating for enhanced durability
Our system utilizes precision-extruded profiles with a standardized "80% universal + 20% custom" component ratio, maximizing cross-project reuse. With integrated early-stripping technology and full technical support, we help contractors cut labor costs by 30% and achieve faster project turnaround while maintaining strict quality control from design to on-site guidance.
| Aluminum Alloy Features | Value |
|---|---|
| Shear-strength (Fva) | 115N/SQMM |
| Poisson's ratio (Va) | 0.3 |
| Yield strength (Fa) | 200N/SQMM |
| Elasticity modulus (Ea) | 70KN/SQMM |
| Composition | Inner & Outer wall panel and corner panel Beam bottom & side panel and corner panel Slab panel & prop head and corner panel Staircase panel |
| Alloy Material | 6061-T6 |
| Material Type | Complete extrusion |
| Main Welding Type | Friction Stir Welding |
| Thickness of Panel | 4mm |
| Thickness of Edge Frame | 8mm |
| Height of Edge Frame | 65mm or customization |
| Standard of Wall Panel Width | 50mm-600mm |
| Standard of Wall Panel Height | 2400mm-2600mm or customization |
| Standard of Slab Panel Size | 400mm-600mm*1200mm or customization |
| Weight of Panel | 24KG/㎡ |
| Standard Prop Adjustable Range | 1800mm-3300mm or customization |
- High-Rise Residential: Ideal for shear wall structures where repetitive floor plans allow for maximum cycle efficiency.
- Utility Tunnels: Used in underground infrastructure due to its water-resistance and dimensional stability under high lateral pressure.
- Affordable Housing Projects: Optimized for rapid 4-day or 5-day cycle construction schedules.
- Commercial Basements: Provides high-load support for heavy slab thicknesses and complex column geometries.
- Dimensional Consistency: CNC-machined panels ensure a flatness tolerance within ± 3mm, achieving a plaster-free concrete surface that meets high-end finishing standards.
- Structural Stability: The pin-and-wedge connection system maintains alignment under a concrete pouring pressure of 60KN/m², preventing joint leakage and honeycomb defects.
- Durability & Recycling: The 6061-T6 alloy provides high corrosion resistance in humid site conditions. With a scrap value of up to 30% of the original cost, it offers superior long-term ROI compared to sacrificial timber.
- Operational Efficiency: Weighing approximately 25kg/m², the panels are designed for manual assembly, reducing site labor requirements by 30% compared to conventional steel systems.
