Universal high-precision 3D platform for welding and tooling

Universal high-precision 3D platform for welding and tooling The universal high-precision 3D platform for welding and tooling is based on the core principles of "flexibility, high precision, and universality." It consists of standardized basic components and positioning and clamping elements, allowing for quick adaptation to different workpieces without the need for specialized fixtures. The core benefit is ensuring welding consistency through repeatable positioning accuracy,

Service life ≥15 years
Repeatability accuracy ±0.02mm ~ ±0.05mm
Place of Origin WUXI
Packaging Details 2100×1100×300mm
Model Number D28
Supply Ability 500 units/month
Product Description
Universal high-precision 3D platform for welding and tooling

The universal high-precision 3D platform for welding and tooling is based on the core principles of "flexibility, high precision, and universality." It consists of standardized basic components and positioning and clamping elements, allowing for quick adaptation to different workpieces without the need for specialized fixtures. The core benefit is ensuring welding consistency through repeatable positioning accuracy, while also shortening changeover times and reducing overall costs.

Standard Size Range 1000*1000mm to 4000*2000mm
Tabletop Thickness  150mm (standard) / 200mm (heavy-duty)
Material Specifications High-strength cast iron / Pre-stressed steel plate / Granite (optional)
Grid Accuracy ±0.01mm (distance between any two holes)
Load Capacity 8t/m² (static), 3t/m² (dynamic)
Temperature Stability  0.003mm/℃·m
 0.003mm/℃·m >90% (10-100Hz)
Service Life >15 years (accuracy retention period 5 years)
Key operating principles

Hole-based positioning: The base platform features high-precision through-holes distributed at fixed intervals (50mm/100mm), allowing for precise position locking using locating pins. Repeatable positioning accuracy can reach ±0.02mm to ±0.05mm.

Three-dimensional reconstruction: Modular components can be freely combined to quickly build clamping solutions adapted to different workpieces, supporting adjustments in the X/Y/Z directions and accommodating complex welding structures.

Rapid changeover: No need to redesign or remanufacture tooling; simply reconfigure standard components. Changeover time can be reduced by more than 50%

Application Scenarios
  • Aerospace: Aircraft wing frames/engine mounts
  • Automotive manufacturing: Car body/chassis welding
  • Energy equipment: Wind turbine towers/nuclear containment vessels
  • Medical devices: Operating tables/imaging equipment
  • Mold manufacturing: Large stamping dies/injection molds
  • Steel structures: Welding of building and bridge components
  • Rail transit: Assembly of rail vehicle components
Product Advantages
  1. 90% Reduction in Fixture Preparation Time
    No need to design and manufacture dedicated fixtures. Rapid reconfiguration of standardized components allows for quick setup of clamping solutions for different workpieces, reducing changeover time from traditional days to within 1 hour, adapting to multi-variety, small-batch production rhythms.
  2. Free Adjustment in Three-Dimensional Space
    Supports full positioning on the X/Y/Z axes, and with accessories such as angle adjusters and lifting columns, it can achieve 0-360° angle adjustment and precise clamping of complex curved workpieces, meeting the needs of various welding processes (arc welding, TIG welding, laser welding, etc.).
  3. Unlimited Splicing and Expansion
    The basic platform supports splicing of multiple units. Fixed with high-precision positioning pins and connecting bolts, the overall flatness error after splicing is ≤0.1mm/m², easily adapting to the welding needs of large structural components (such as engineering machinery frames and car bodies).
  4. 80% Reduction in Dedicated Fixture Costs
    One platform can replace dozens of traditional dedicated fixtures, avoiding the design, manufacturing, and storage costs of dedicated fixtures. This is especially suitable for rapid verification during the new product development stage, significantly shortening the product launch cycle.
  5. Reusable Standardized Accessories
    All support, positioning, and clamping accessories are standardized designs and can be reused for different workpieces. Damaged accessories can be replaced individually without replacing the entire platform, reducing maintenance costs by 70%.
Contact Us

We offer more than just a workbench; we provide an evolving, flexible manufacturing foundation. It embodies your dedication to product consistency, your pursuit of production efficiency, and your confident approach to complex challenges. From the initial design sketch to the perfect delivery of the final product, we provide unwavering support for every creation with military-grade precision standards, modular intelligent design, and globally proven reliability.

Choosing us means choosing a manufacturing philosophy of certainty—transforming fluctuations into stability, complexity into order, and creative ideas into perfect execution.

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