SMT Component X Ray Counter With Auto Code Scanning Label Printing And Cloud Database
X-ray Counter Component Counting SMT Industrial Equipment Key Advantages Supports maximum 17" (430mm) reel or tray with moisture barrier bag Permanently updated AI deep learning algorithm with free updates Integration with MES, ERP, WMS and other management systems Simultaneous automatic code scanning and counting 17" super definition digital flat panel detector (FPD) Ultrafast counting: processes four 7" reels or one 15" (380mm) reel in under 10 seconds Automatic label
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS and other management systems
- Simultaneous automatic code scanning and counting
- 17" super definition digital flat panel detector (FPD)
- Ultrafast counting: processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Automatic label printing when counting single reels
- Work order number functionality with counting record query & statistics
- 80kV closed type X-ray tube for extended maintenance-free operation
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Reel/Tray Counting | |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically recognize components without manual binding. The system continuously improves by analyzing:
- Component aspect ratios
- Corner angles
- Radial slope patterns
- Image deformation characteristics
Accuracy improves progressively with increased counting operations, enabling reliable handling of similar components or larger trays.
All Wellman X-ray counters connect to our cloud database for:
- Automatic data and image uploads
- Regular algorithm updates
- Background optimization by engineers
- Expanding component type coverage
This system ensures continuous improvement in counting accuracy and efficiency.
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