Intelligent Automatic Powder Coating System Customized With AI Based Quality Control
Intelligent Automatic Powder Coating System with AI-Based Quality Control This advanced automated powder coating system integrates AI-based quality control technology, detecting coating defects in real-time with 99% accuracy. Designed specifically for appliance parts including refrigerator doors and washing machine drums, it delivers consistent coating thickness ranging from 35-120μm with a production capacity of 1500-2000 parts per hour. System Overview Featuring an
powder spraying gun
8 sets
Place of Origin
Dongguan
Packaging Details
film
production capacity
1500 - 2000 parts per hour
Workpiece name
Appliance Parts
Model Number
HS-AC260CPP
Product Description
Intelligent Automatic Powder Coating System with AI-Based Quality Control
This advanced automated powder coating system integrates AI-based quality control technology, detecting coating defects in real-time with 99% accuracy. Designed specifically for appliance parts including refrigerator doors and washing machine drums, it delivers consistent coating thickness ranging from 35-120μm with a production capacity of 1500-2000 parts per hour.
System Overview
Featuring an intuitive operator interface for easy parameter management, this system ensures uniform, high-quality coating finishes for household appliances through advanced automation technology.
Spray Gun Configuration
Wagner Powder Electrostatic Spray Guns: 8 sets of automatic powder spraying guns and 4 sets of manual powder guns
Key Features
- Advanced design with compact, sealed controller body preventing powder leakage and circuit shorts
- Lightweight split high-voltage electrostatic powder guns (480g) suitable for flat surfaces, negative corners, and complex parts
- High powder utilization rate with uniform, repeatable spraying effects for all powder types including metal powders
- Unique needle flow design prevents powder accumulation and improves discharge effectiveness
- Stainless steel powder buckets for easy cleaning and maintenance
- Advanced powder transfer pump with easy-clean internal design and complete nozzle system
Custom Solutions Available: Complete technical solutions customized based on your product requirements and factory layout. Contact us for detailed specifications.
Process Flow
Loading → Pre-degreasing & residue removal → Main degreasing (swimming + ultrasonic + heating) → Water washing (I) → Water washing (II) → Activation → Water washing (III) → Water washing (IV) → Passivation → Water washing (V) → Water washing (VI) → Pure water cleaning → Automatic water removal → Dehydration drying → Natural cooling → Online roasting → Anti-pull installation → Automatic powder spraying → Hurricane recovery → Powder supply center → Secondary recovery → Grinding → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Power Specifications
| Component | Power Consumption |
|---|---|
| Fully Automatic Powder Coating Line | Three-phase 380V/50Hz |
| Total Power Demand | Approximately 125KW/H |
| Suspended Conveyor | 4KW × 2 units = 8KW |
| Pre-oil Removal | 2.2KW × 1 unit |
| Main Oil Removal | 3KW × 10 ultrasonic units |
| Water Spray System | 2.2KW × 7 sets = 15.4KW |
| Conveyor Belt | 0.75KW × 2 sets = 1.5KW |
| Smoke Exhaust | 7.5KW |
| Drying Furnace Circulating Fan | 7.5KW × 1 unit |
| Curing Furnace Circulating Fans | 5.5KW × 2 units = 11KW |
| Powder Cabinet Fans | 30KW |
| Air Compressor (50 HP) | 37KW (customer installed) |
Customer Requirements: 1-inch water pipe for tap water, 3-inch drainage pipe installed to designated interface. Main power supply line arranged to control cabinet main switch.
Application Examples
Manufacturer Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City, is a professional manufacturer of high-precision surface treatment equipment. Specializing in ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and peripheral equipment. The company provides complete turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services supported by comprehensive quality management systems and strong technical capabilities.
Contact us for customized powder coating solutions tailored to your specific requirements and factory layout.
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