Mini Copper Cable Granulator Machine - 30-1000kg/h Capacity for 0.3-35mm Wire Recycling
Compact dry copper wire granulator with 30-1000kg/h processing capacity for 0.3-35mm diameter wires. Achieves 99%+ copper recovery through electrostatic separation, processes communication cables, power cables, and automotive wiring. Environmentally friendly operation with no wastewater emissions, suitable for metal recycling, plastic processing, and cable manufacturing industries.
The Mini Copper Cable Granulator is a compact, dry processing system designed for efficient recycling of waste copper wires. This industrial-grade equipment separates copper from insulation materials through advanced physical separation technology, delivering high-purity copper recovery with minimal environmental impact.
Output range: 30kg/h to 1000kg/h | Wire diameter: 0.3mm to 35mm
- Feeding conveyor: 1.1kW
- Main copper crusher: 45kW
- Crusher discharge: 0.37kW × 2
- Air separator: (3kW + 2.2kW) × 2
- Dust remover: (3kW + 1.5kW) × 2
- Copper end vibrating screen: 0.37kW × 2
- Plastic end vibrating screen: 0.37kW × 2
- Magnetic separation conveyor: 0.55kW
Total system power: 68.27kW | Footprint: 15 square meters | Total weight: 5000kg
| Model | Material Diameter | Capacity (kg/h) | Power (kW) | Dimensions (L×W×H) | Weight (kg) |
|---|---|---|---|---|---|
| Aite-400 | φ0.5-20mm | 300-400 | 15 | 1800×1300×1700mm | 2850 |
| Aite-600 | φ0.5-20mm | 500-600 | 37 | 2800×1800×2100mm | 4200 |
| Aite-800 | φ0.5-20mm | 700-800 | 45 | 2800×2000×2100mm | 6500 |
| Aite-1000 | φ0.5-20mm | 800-1000 | 55 | 2800×2500×2100mm | 7800 |
Achieves copper recovery rates exceeding 99% through advanced crushing and electrostatic separation technology. Processes complex cable structures including shielded layers and multi-strand wires.
Dry physical separation process eliminates wastewater and exhaust emissions. Energy-efficient operation reduces overall environmental footprint while maximizing resource utilization.
Low investment cost with compact footprint. Generates high-purity copper particles for direct smelting and recyclable plastic materials for industrial applications.
- Feeding: Waste copper wires transported via conveyor system
- Primary Crushing: Coarse crushing into shorter segments
- Secondary Crushing: Fine crushing for optimal separation
- Vibration Separation: Initial separation of plastic blocks and copper
- Electrostatic/Gravity Separation: Final separation using charge or density differences
- Collection & Packaging: Separate collection of copper rice and plastic particles
- Communication cables: telephone lines, network cables, fiber optic cables
- Power cables: high/low voltage cables, control cables, specialty cables
- Electronic cables: USB, charging, data, and headphone cables
- Automotive wiring harnesses and multi-strand twisted wires
- Industrial waste: motor coils, transformer winding wires
- Domestic waste: appliance wiring, construction waste wires
- Metal recycling companies seeking efficient copper recovery
- Plastic processing facilities utilizing recycled plastic raw materials
- Wire and cable manufacturers reducing raw material costs
- Small recycling stations and individual operators
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