Fully Automatic Prismatic Cell Assembly Line with 8-40 PPM Capacity for EV Battery Manufacturing
High-efficiency automated production line for prismatic lithium battery cells featuring dual-process flexibility (same-side/double-side tabs), 8-40 PPM production speed, and compatibility with cells up to 400mm length. Includes precision welding, helium leak testing, and Industry 4.0 IoT monitoring for EV, energy storage, and industrial applications.
Our Fully Automatic Prismatic Battery Cell Assembly Line is a high-efficiency, precision-engineered production system designed for mass manufacturing of prismatic lithium battery cells. Supporting both same-side and double-side electrode tab configurations, this automated line integrates hot pressing, ultrasonic welding, laser welding, and hermetic sealing processes to deliver consistent, high-quality battery cells for EV, energy storage, and industrial applications.
- Same-Side Electrode Tab & Single Top-Cover Process
- Double-Side Electrode Tab & Single Top-Cover Process
- Same-Side: 12-40 PPM (Pieces Per Minute)
- Double-Side: 8-30 PPM
- Same-Side: Length 20-350mm × Width 25-85mm × Height 90-250mm
- Double-Side: Length 150-400mm × Width 25-80mm × Height 80-250mm
- Winding or Stacking configurations available
| Process Stage | Same-Side Tab Equipment | Double-Side Tab Equipment |
|---|---|---|
| Cell Preparation | Automatic Cell Hot-Pressing Machine | Automatic Cell Hot-Pressing Machine |
| Electrode Joining | Automatic Ultrasonic Welding Machine | Automatic Ultrasonic Pre-Welding Machine |
| Tab Welding | Automatic Tab-to-Busbar Welder | Automatic Laser Tab Welding Machine |
| Housing & Sealing | Automatic Cell Canning & Top Cover Welder | Automatic Mylar Wrapping & Canning System |
| Quality Assurance | Helium Leak Detector (100% Testing) | Helium Leak Detector (100% Testing) |
- Precision Engineering: ±0.1mm alignment tolerance for zero-defect welding
- Modular Design: Easy adaptation to custom cell sizes and production needs
- Industry 4.0 Ready: IoT-enabled monitoring for real-time process optimization
- Electric Vehicles (EVs): Prismatic cell production for battery modules and packs
- Energy Storage Systems (ESS): Grid-scale and residential battery manufacturing
- Consumer Electronics: High-capacity batteries for power tools and devices
- Turnkey Solution: Complete automation from raw cells to sealed units
- Scalable Output: Adjustable 8-40 PPM capacity to match high-volume demands
- Global Standards: Complies with ISO 9001, UL, and CE certifications