Automatic Solar Module Layout Machine with ±0.8mm Precision and 60s Cycle Time for 1630-2500mm Panels
High-precision automated solar cell layout machine featuring 6-axis robot and CCD vision system for ±0.8mm placement accuracy. Handles 1630-2500mm panels with 99.8% yield rate and rapid plate switching capabilities. Ideal for solar module assembly lines requiring precision and efficiency in cell placement.
Origin
China Jiangyin
Applicable Cell and Cell String Types
156-230mm Cells, 2-3 Segment Pieces10 PCS * 12 Str
Packaging Details
Wooden box
HS Code
8486209000
Layout Precision
0.8mm
Utilization Rate
95%
Product Description
Solar Module Layout Machine Overview
This automated system precisely arranges and places solar cells onto carrier plates according to preset layout and spacing requirements. Through coordinated mechanical transmission and control systems, it prepares components for subsequent production processes with exceptional accuracy and efficiency.
Technical Specifications
| Parameter | Specification |
|---|---|
| Cycle Time | 60s/Modules |
| Applicable Glass Size | (Length) 1630-2500mm, (Width) 950-1400mm |
| Applicable Cell Types | 156-230mm cells, 2-3 segment pieces 10 pcs × 12 strings / 12 pcs × 12 strings / 10 pcs × 10 strings |
| Layout Precision | ±0.8mm |
| Solder Wire Specifications | Round, Irregular Shape, Flat Ribbon |
| Yield Rate | 99.8% |
| Power Consumption | Peak 12kW, Average 5kW |
| Air Consumption | 200L/min |
| Equipment Dimensions | 3780mm × 3600mm × 2372mm |
| Equipment Weight | 3000kg |
Key Features & Advantages
- Wide Compatibility: Accommodates component sizes from 1630-2500mm length × 950-1400mm width
- High Precision: Equipped with 6-axis robot and high-precision CCD vision system
- Quick Plate Switching: Centered component alignment with production recipes enables rapid format changes
- Easy Maintenance: Simple structure design with low failure rate for minimal downtime
- High Efficiency: 99.8% yield rate with 60-second cycle time per module
Detailed Equipment Images
Manufacturer Information
Beijing X-Solar Energy Co., Ltd., founded in 2020, specializes in solar cell R&D, flexible photovoltaic modules, building-integrated photovoltaics, and high-end equipment manufacturing. The company operates demonstration factories and has established regional centers in Shanghai and Guangzhou, along with the Hong Kong X-Solar Future Energy Research Institute and international sales offices worldwide.
Frequently Asked Questions
Basic Principles
What is the working principle of the solar cell panel layout machine?
The machine arranges and places solar cells precisely on carrier plates according to set layout and spacing requirements through mechanical transmission and control system coordination.
Operation & Use
What are the environmental requirements for operating the layout machine?
Requires clean, dry environment with temperature maintained at 20-25°C and humidity at 40-60% to prevent dust interference and ensure optimal performance.
Troubleshooting
What should I do if the machine suddenly stops running?
Check for fault prompts on the operation panel. Common causes include circuit overload, component overheating triggering protection, or software issues. Verify circuits, cooling systems, and restart software as needed.
Maintenance
How often does the layout machine need maintenance?
Basic maintenance every 1000 operating hours or monthly; comprehensive maintenance every 6-12 months focusing on mechanical parts, visual system calibration, and electrical connections.
Recommended Products
Video
Video
Video
Video
Interested in this product?
Contact us now for more details and a custom quote.