China Brass Copper Ingot Casting Line for sale

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Brass Copper Ingot Casting Line

Name: Brass Copper Ingot Casting Line
Brand: Taizhou Jinghua Environmental Protection Equipment Co., Ltd.

Hydraulic peeling and wire drawing machine Purpose and Characteristics of the CIF Copper Ingot Casting Machine Production Line 1.The ingot casting machine production line is mainly used for automatic liquid distribution and stepless speed regulation (manual speed regulation can also be adopted). It has advantages such as improving production efficiency and ensuring uniform ingot blank weight. 2.This equipment is of a linear type. The maximum processing speed is 8 - 10 tons

Machine tool weight 10T

Place of Origin CHINA

Packaging Details NAKED

The processing weight of copper ingots 9 kilograms per piece

The external dimensions of copper ingots 320mm×100mm×65mm

Rotational speed of cycloidal-pinwheel reducer 2.1r/min

brass diaphragm valve brass continuous casting machine brass spring hinge

Product Description

Hydraulic peeling and wire drawing machine

Purpose and Characteristics of the CIF Copper Ingot Casting Machine Production Line

1.The ingot casting machine production line is mainly used for automatic liquid distribution and stepless speed regulation (manual speed regulation can also be adopted). It has advantages such as improving production efficiency and ensuring uniform ingot blank weight.

2.This equipment is of a linear type. The maximum processing speed is 8 - 10 tons per hour; the maximum production capacity is 18 pieces per minute. The weight of each copper ingot is 8 - 10 kg, with an hourly output of approximately 8 - 10 tons of copper ingots.

3.The newly self - developed chain has many advantages, such as greatly reducing frictional resistance, relieving the burden on the power system, enhancing mobility, and prolonging the service life of the machinery.

4.Based on the load - bearing capacity of the ingot casting machine, a 4 - kW AC speed - regulating motor is selected as the driving motor. The frequency - conversion method is adopted for speed regulation, achieving stepless speed adjustment.

5.Liquid distribution system: An automatic distributor is used for pouring. The distributor is integrally cast at one time without any gaps.

6.Due to the rapid solidification of copper ingots, natural air - cooling is adopted to keep the surface of the copper ingots smooth.

7.Compared with traditional manual casting by human labor, the copper ingot casting production line significantly increases the production capacity and greatly reduces the labor intensity of workers.

8.When copper ingots are cast using the production line process, the degree of automation is high. Both the pouring of molten copper and the separation of finished products from the molds are automated, which greatly reduces the labor intensity of workers.

9.When copper ingots are cast using the production line process, because the pouring spout is fixed, it is convenient to install an environmental protection suction hood. This significantly reduces the dust and harmful gases generated during the casting process, keeping the workshop environment clean.

10.When copper ingots are cast using the production line process, the quality of the produced copper ingots is ensured to be stable. Real - time control is carried out during the copper ingot casting process to keep the temperature difference within 30 degrees. The mechanized casting process ensures the output of copper ingots and greatly reduces the probability of molten copper splashing and harming operators.

model	CIF Copper Ingot Casting Machine
The processing weight of copper ingots	9 kilograms per piece
The external dimensions of copper ingots	320mm×100mm×65mm
frequency	50HZ
number of phases	three-phase
Maximum processing speed	8T-10T/h
The external dimensions of the machine tool	14700mm×3000mm×2350mm
Machine tool weight	10T
Model of cycloidal-pinwheel reducer	BWEY 53-667.-YVF 4KW
Rotational speed of cycloidal-pinwheel reducer	2.1r/min
Frequency converter model	CHINT NVF2-5.5/TS4

1. Who are we?

We are a professional enterprise deeply engaged in the manufacturing and research & development of horizontal continuous casting production lines for brass bars. Comprising a team of experts with rich experience in mechanical design, metallurgical processes, and automation control, we have dedicated ourselves to technological innovation and product quality improvement. Over the years, we've built a solid reputation in the industry, committed to providing top-notch and efficient production solutions to clients across the globe.

2. How can we guarantee quality?

Advanced Production Processes and Equipment: We adopt world-class horizontal continuous casting technologies and have introduced high-precision machining equipment and advanced testing instruments. From raw material selection to the fabrication of each component in the production line, every step strictly adheres to precise process parameters. In the crucial mold manufacturing, for instance, we utilize state-of-the-art CNC machining techniques, ensuring the inner surface smoothness and dimensional tolerance of the mold are maintained within extremely narrow margins, which is vital for the excellent forming quality of brass bars.
Strict Quality Control System: Our company has established a comprehensive quality management framework. Beginning with the inspection of incoming raw materials, followed by multiple random checks during production processes and a full inspection of finished products, we enforce strict quality control at every stage. After the assembly of each brass bar horizontal continuous casting production line, it undergoes a trial run simulating real production scenarios. The brass bars produced during this trial are then tested for various performance indicators such as surface quality, internal microstructure, and dimensional accuracy. Only when all these metrics meet the standards will the production line be cleared for delivery to the customer.
Professional Quality Team: Our quality control team consists of professionals with profound knowledge and extensive practical experience. They are intimately familiar with every aspect of the production line, enabling them to accurately identify potential quality risks and promptly implement effective corrective and preventive actions, thereby ensuring the consistent reliability of our products.

3. What can you buy from us?

You can purchase a complete horizontal continuous casting production line for brass bars from us, which encompasses core equipment and supporting auxiliary facilities. The core equipment includes high-precision molds, traction devices, and shearing mechanisms. The molds precisely govern the solidification and forming process of the molten brass, the traction devices ensure the stable and uniform extraction of the brass bars, and the shearing devices cut the formed bars to the preset lengths with high accuracy. The auxiliary equipment comprises an automatic feeding system, a cooling circulation system, and an electrical control system. The automatic feeding system guarantees a continuous and steady supply of brass raw materials, the cooling circulation system maintains the optimal operating temperature for the production line, and the electrical control system enables intelligent operation and monitoring of the entire production process, ensuring efficient and stable production of high-quality brass bar products.

4. Why should you buy from us not from other suppliers?

Technical Advantages: We possess significant technological know-how and continuous innovation capabilities in the domain of brass bar horizontal continuous casting production lines. Our R&D team constantly refines the production processes and equipment. For example, our unique patented designs in the mold structure remarkably enhance the crystallization quality of brass bars, leading to improved density and uniformity, a feat that sets us apart from many competitors. Additionally, we stay abreast of the latest industry trends and actively incorporate intelligent control concepts, making our production lines more competitive in terms of automation and production efficiency.
Excellent Customer Service: We offer comprehensive, full-cycle services to our customers. In the pre-sales phase, we provide technical consultations and customize production line solutions tailored to the specific requirements of each client, considering factors such as production volume, site layout, etc. During the sales process, our professional technical engineers are dispatched to the customer's site for installation and commissioning, ensuring a smooth and swift start-up of the production line. In the after-sales stage, our dedicated service team operates a 24/7 response mechanism, promptly addressing any issues that may arise during the use of the production line, thus safeguarding the uninterrupted operation of the customer's production activities.
Successful Cases and Reputation: Over the years, we've amassed a wealth of successful application cases among a diverse range of domestic and international customers, spanning from large industrial conglomerates to small and medium-sized manufacturing enterprises. These clients have consistently lauded the quality and performance of our products after implementing our brass bar horizontal continuous casting production lines, attesting to the reliability and superiority of our offerings. Our sterling reputation has earned us the trust and long-term cooperation of numerous customers in the industry.

5. What services can we provide?

Customized Design Service: Based on customers' specific needs, such as production output requirements, brass bar specifications (diameter, length, material composition, etc.), and site layout constraints, we design bespoke horizontal continuous casting production line solutions. Through in-depth communication with clients and leveraging our technical expertise, we create production lines that optimally align with their actual production circumstances, enabling efficient utilization of site resources and attainment of projected production goals.
Installation and Commissioning Service: A team of highly skilled technical engineers will travel to the customer's site to handle the installation of the entire production line, following strict installation procedures and technical standards to ensure precise and stable connections between all equipment components. Upon completion of installation, meticulous commissioning work is carried out to fine-tune the production line's parameters for stable operation. Simultaneously, we provide on-site training to the customer's operating and maintenance personnel, familiarizing them with the operation procedures, daily maintenance essentials, and troubleshooting methods for common faults.
Training Service: In addition to the training provided during installation and commissioning, we offer more in-depth and systematic training courses covering theoretical knowledge of brass bar horizontal continuous casting, detailed interpretation of the production line's operation manuals, advanced production management concepts, and key quality control points. Training can be delivered through offline classroom sessions or online remote platforms according to the customer's preferences, aiming to enhance the overall production management and operation capabilities of our clients and cultivate a professional and competent workforce.
After-sales Maintenance and Repair Service: Our professional after-sales maintenance team, stocked with ample spare parts, is always on standby to respond swiftly to any production line malfunctions reported by customers. We also provide regular maintenance advice and planned maintenance schedules to assist customers in routine equipment upkeep, prolong the service life of the production line, reduce equipment failure rates, and ensure the continuous and stable operation of their production activities.
If it's convenient for you, welcome to visit our factory where the horizontal continuous casting production lines for brass bars are manufactured.

Please feel free to let me know if you have any questions or would like to arrange a visit.

To know more about our horizontal continuous casting production lines for brass bars?

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